User manual CATERPILLAR MD1002 BROCHURE

[. . . ] Structures New fuel tank with 95-gallon capacity can run a full 10-12 hour shift. Hydraulics New all-hydraulic brakes replace air over hydraulics, improving machine availability. Serviceability All new hose and harness routings reduce rub and pinch points. [. . . ] Serviceability All new hose and harness routings reduce rub and pinch points. Safety A new steering disable valve locks the steering and eliminates unplanned machine articulation when entering or exiting the cab. Elevator Structures Made simpler and more robust with larger, greased rollers and fewer parts to service. Contents Operator Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Power Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 AccuGradeTM Grade Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Serviceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 MD1002 Wheel Tractor-Scraper Specifications . . . 9 MD1002 Standard Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 MD1002 Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 2 The G-Series 613 carries on a unique tradition of clearing, cut and fill, and finish grade earthwork with a new emphasis on operator comfort and performance. The tractor frame has been redesigned to support a spacious new cab with a Cat Comfort seat that rotates 30 degrees for ease of loading. Performance improvements ­ primarily in the cut ­ are the result of a new power train that features the Cat C6. 6 with a horsepower increase and new torque converter. The result is more rimpull that when combined with more hydraulic flow to the elevator yields 13% faster loading. Order the machine with indicate-only AccuGrade and you'll move dirt more efficiently and profitably. Operator Station Operator Comfort · · · Air conditioning and heat standard Hand holds and room to enter and exit freely A spacious new cab, standard, offers room to operate more efficiently. Fully adjustable steering wheel and seat accommodate operator sizes, rotates for easy loading, durable yet soft cloth surface, adjustable seat suspension for hauling Arm rests, left foot rest for support and reduced fatigue Ergonomic, low-effort controls with auto-kickouts and detents improve efficiency and speed Radio ready AccuGradeTM ready Cab mounted display for accurate material placement Excellent visibility to cutting edge facilitates fine grading, with more glass than 613CII Rotating seat for viewing the cutting edge and loading Fatigue-fighting comfort in the seat, roomy interior With all-new hydraulic system, implement and steering controls are quick to respond to operator input 76 dB(A) operator sound levels Improved visibility to the work site Steering disabled when operator is not in seat and machine speed is zero Low cab sound levels reduce fatigue Integrated ROPS protects the operator when combined with seat belt use Primary and secondary braking systems hydraulically actuated eliminates the air-over-hydraulic system Parking brake with 304 mm (12 inch) drum has more slope holding ability Front and rear windshield wipers Simple gauge cluster is easy to read Backlit switches are close at hand Messaging alerts technicians and operator to service needs · · · · · · · · · · · · · · · · · · · · Productivity Safety Instruments 3 Power Train Cat® C6. 6 and torque converter deliver horsepower and rimpull gains. Cat C6. 6 Engine with ACERTTM Technology · · · Net power increase from the C6. 6 engine (181 hp/135 kW) Electronically controlled for quick load response and emissions control Common rail fuel injection facilitates emissions compliance through pilot ignition and control over injection timing and pressures 500 hr engine oil and oil filter change intervals Easy access fuel filters Modular cooling package with swing out cores facilitates maintenance · · · Torque Converter · New torque converter, proven in the D6N, increases rimpull by 11% in 2nd gear and shortens load times Efficient at delivering power to the ground converting fuel dollars into more dirt moved Built tough for constant directional changes typical of track-type tractor applications Transmission · · · Planetary powershift manual transmission 6 speeds forward/1 reverse Design proven for the application Differential Lock · Foot activated differential lock evenly distributes power, minimizing wheel spin Improves traction in slippery underfoot conditions · · · 4 Hydraulics Braking Newly updated hydraulics enhance MD1002 performance and serviceability. Primary, secondary and tertiary braking is hydraulically controlled without the need for an air system. Hoses · · · All new routings avoid rubs and facilitate service. New service port on the bowl side improves access to hoses reducing service time. Thoughtful hydraulic hose routings reduce wear and improve accessibility. Electrical wiring harnesses over the hitch use weather resistant polyurethane jacketing. Smaller harness sections are easy to replace and resist pinching and stretching. Grease point for elevator pivot joint located outside the bowl at ground level. Fault code messaging through the Electronic Monitoring Center simplify service. 8 MD1002 Wheel Tractor-Scraper Specifications Engine Tractor Engine Bore Stroke Displacement Net Power Gross Power Cat® C6. 6 ATAAC 100 mm 3. 94 in 127 mm 5 in 6. 6 L 403 in3 135 kW 181 hp 144 kW 193 hp Scraper Bowl Capacity Heaped Rated Load Capacity Struck Depth of Cut ­ max Width of Cut, to Router Bits Ground Clearance ­ max Cutting Edge thickness Hydraulic Penetration Force Depth of Spread ­ max 8. 4 m3 11 975 kg 6. 8 m3 160 mm 2430 mm 450 mm 22 mm 280 kN 571 mm 11 yd3 26, 400 lb 8. 9 yd3 6. 3 in 95. 7 in 17. 7 in 0. 87 in. 62, 946 lb 22. 5 in Service Refill Capacities Fuel Tank Crankcase Transmission Differential Final Drive (each side) Cooling System Hydraulic Reservoir 359. 6 L 20 L 35 L 19 L 5. 8 L 38. 5 L 128 L 95 gal 5. 3 gal 9. 2 gal 5 gal 1. 5 gal 10. 2 gal 33. 8 gal Transmission 1 Forward 2 Forward 3 Forward 4 Forward 5 Forward 6 Forward Travel Speed Maximum Reverse 3. 4 km/h 5. 6 km/h 9 km/h 14. 3 km/h 20. 6 km/h 39. 3 km/h 39. 3 km/h 5. 8 km/h 2. 1 mph 3. 5 mph 5. 6 mph 8. 9 mph 12. 8 mph 24. 4 mph 24. 4 mph 3. 6 mph Weights Total Operating ­ empty Front Axle Rear Axle Total Shipping Tractor Shipping Scraper Shipping Total Operating ­ loaded Front Axle Weight ­ loaded Rear Axle Weight ­ loaded 16 887 kg 11 177 kg 5710 kg 16 626 kg 11 083 kg 5542 kg 28 862 kg 15 134 kg 13 728 kg 37, 229 lb 24, 641 lb 12, 588 lb 36, 653 lb 24, 434 lb 12, 219 lb 63, 629 lb 33, 364 lb 30, 266 lb Elevator Length ­ overall Width of Flight Face Length of Flights Spacing of Flights Number of Flights 2438 mm 176 mm 1680 mm 406 mm 15 96 in 6. 9 in 66. 1 in 16 in Hydraulics Bowl Cylinder Bore Bowl Cylinder Stroke Floor Cylinder Bore Floor Cylinder Stroke Ejector Cylinder Bore Ejector Cylinder Stroke Steering Circuit Scraper Circuit 101. 6 mm 419 mm 130 mm 624. 8 mm 88. 9 mm 4 in 16. 5 in 5. 1 in 24. 6 in 3. 5 in Steering Width ­ 180° Turn Steering Angle ­ Right Steering Angle ­ Left Hydraulic Output Ground-Driven Secondary Steering System 8. 93 m 90° 90° 96 L/min 16 L/min 29 ft 4 in 914. 4 mm 36 in 25. 4 gal/min 323 L/min 85. 3 gal/min 16 L/min 4. 23 gal/min 19 000 kPa 2, 756 psi 96 L/min 25. 4 gal/min 4. 23 gal/min Supplemental Steering Circuit Relief Valve ­ Steering Circuit Relief Valve 17 250 kPa 2, 502 psi ­ Implement Circuit 17 225 kPa 2, 498. 3 psi Compensator Settings ­ Elevator Circuit 9 MD1002 Wheel Tractor-Scraper Specifications Dimensions Height ­ overall shipping Length ­ overall machine Width ­ overall machine Height ­ top of cab Height ­ top of AccuGrade receiver Height ­ scraper blade max. Width ­ tractor Width ­ inside of bowl Width ­ rear tire center lines Width ­ outside rear tires Rim radius Front of Tractor to Front Axle Wheelbase Rear Axle to Rear of Machine Ground Clearance, Tractor 3190 mm 125. 6 in Standards ROPS/FOPS ISO 3471-1994, SAE J1040-MAY 2003; ISO 3449-2005 ISO 3450-1996 10 419 mm 410. 2 in Brakes 2430 mm 3190 mm 3476 mm 571 mm 2430 mm 2203 mm 1797 mm 2430 mm 635 mm 2934 mm 6264 mm 1221 mm 367 mm 95. 7 in 125. 6 in 136. 9 in 22. 5 in 95. 7 in 86. 7 in 70. 8 in 95. 7 in 25 in 115. 5 in 246. 6 in 48. 1 in 14. 4 in · Shipping height does not include GPS mast 10 Dimensions All dimensions are approximate. 2 1 3 4 5 6 9 7 8 11 mm 2430 2430 2203 1797 2430 3190 in 95. 7 95. 7 86. 7 70. 7 95. 7 125. 6 mm 367 2934 571 6264 10 419 1221 in 14. 4 115. 5 22. 5 246. 6 410. 2 48. 1 10 12 1 2 3 4 5 6 Width ­ tractor Width of cut, to router bits Width ­ inside of bowl Width ­ rear tire center lines Width ­ outside rear tires Height ­ overall shipping 7 8 9 10 11 12 Ground clearance ­ tractor Front of tractor to front axle Height ­ scraper blade maximum Wheelbase Length ­ overall machine Rear axle to rear of machine 11 MD1002 Wheel Tractor-Scraper Specifications MD1002 Rimpull Gross Weight lb x 1000 kg x 0 1000 0 30 50 10 20 30 40 100 lb x 1000 50 kg x 1000 60 25 50 20 1 E L Rimpull 40 15 30 10 2 3 10 5 4 5 0 0 0 0 5 5 10 15 10 20 25 15 30 20 35 40 25 45 km/h mph 6 30% 25% 20 20% 15% 10% 5% Speed E ­ Empty L ­ Loaded 12 Total Resistance (Grade plus Rolling) MD1002 Standard Equipment Standard equipment may vary. Consult your Caterpillar dealer for details Bowl 8 m3/11 yd3 heaped Elevator Backup alarm AccuGrade ready option weldments for bracket & mast Electrical Alternator, 80 ampere Electrical system, 24 volt Batteries (2), 70 ampere hr. [. . . ] 62, 946 lb 22. 5 in Service Refill Capacities Fuel Tank Crankcase Transmission Differential Final Drive (each side) Cooling System Hydraulic Reservoir 359. 6 L 20 L 35 L 19 L 5. 8 L 38. 5 L 128 L 95 gal 5. 3 gal 9. 2 gal 5 gal 1. 5 gal 10. 2 gal 33. 8 gal Transmission 1 Forward 2 Forward 3 Forward 4 Forward 5 Forward 6 Forward Travel Speed Maximum Reverse 3. 4 km/h 5. 6 km/h 9 km/h 14. 3 km/h 20. 6 km/h 39. 3 km/h 39. 3 km/h 5. 8 km/h 2. 1 mph 3. 5 mph 5. 6 mph 8. 9 mph 12. 8 mph 24. 4 mph 24. 4 mph 3. 6 mph Weights Total Operating ­ empty Front Axle Rear Axle Total Shipping Tractor Shipping Scraper Shipping Total Operating ­ loaded Front Axle Weight ­ loaded Rear Axle Weight ­ loaded 16 887 kg 11 177 kg 5710 kg 16 626 kg 11 083 kg 5542 kg 28 862 kg 15 134 kg 13 728 kg 37, 229 lb 24, 641 lb 12, 588 lb 36, 653 lb 24, 434 lb 12, 219 lb 63, 629 lb 33, 364 lb 30, 266 lb Elevator Length ­ overall Width of Flight Face Length of Flights Spacing of Flights Number of Flights 2438 mm 176 mm 1680 mm 406 mm 15 96 in 6. 9 in 66. 1 in 16 in Hydraulics Bowl Cylinder Bore Bowl Cylinder Stroke Floor Cylinder Bore Floor Cylinder Stroke Ejector Cylinder Bore Ejector Cylinder Stroke Steering Circuit Scraper Circuit 101. 6 mm 419 mm 130 mm 624. 8 mm 88. 9 mm 4 in 16. 5 in 5. 1 in 24. 6 in 3. 5 in Steering Width ­ 180° Turn Steering Angle ­ Right Steering Angle ­ Left Hydraulic Output Ground-Driven Secondary Steering System 8. 93 m 90° 90° 96 L/min 16 L/min 29 ft 4 in 914. 4 mm 36 in 25. 4 gal/min 323 L/min 85. 3 gal/min 16 L/min 4. 23 gal/min 19 000 kPa 2, 756 psi 96 L/min 25. 4 gal/min 4. 23 gal/min Supplemental Steering Circuit Relief Valve ­ Steering Circuit Relief Valve 17 250 kPa 2, 502 psi ­ Implement Circuit 17 225 kPa 2, 498. 3 psi Compensator Settings ­ Elevator Circuit 9 MD1002 Wheel Tractor-Scraper Specifications Dimensions Height ­ overall shipping Length ­ overall machine Width ­ overall machine Height ­ top of cab Height ­ top of AccuGrade receiver Height ­ scraper blade max. Width ­ tractor Width ­ inside of bowl Width ­ rear tire center lines Width ­ outside rear tires Rim radius Front of Tractor to Front Axle Wheelbase Rear Axle to Rear of Machine Ground Clearance, Tractor 3190 mm 125. 6 in Standards ROPS/FOPS ISO 3471-1994, SAE J1040-MAY 2003; ISO 3449-2005 ISO 3450-1996 10 419 mm 410. 2 in Brakes 2430 mm 3190 mm 3476 mm 571 mm 2430 mm 2203 mm 1797 mm 2430 mm 635 mm 2934 mm 6264 mm 1221 mm 367 mm 95. 7 in 125. 6 in 136. 9 in 22. 5 in 95. 7 in 86. 7 in 70. 8 in 95. 7 in 25 in 115. 5 in 246. 6 in 48. 1 in 14. 4 in · Shipping height does not include GPS mast 10 Dimensions All dimensions are approximate. 2 1 3 4 5 6 9 7 8 11 mm 2430 2430 2203 1797 2430 3190 in 95. 7 95. 7 86. 7 70. 7 95. 7 125. 6 mm 367 2934 571 6264 10 419 1221 in 14. 4 115. 5 22. 5 246. 6 410. 2 48. 1 10 12 1 2 3 4 5 6 Width ­ tractor Width of cut, to router bits Width ­ inside of bowl Width ­ rear tire center lines Width ­ outside rear tires Height ­ overall shipping 7 8 9 10 11 12 Ground clearance ­ tractor Front of tractor to front axle Height ­ scraper blade maximum Wheelbase Length ­ overall machine Rear axle to rear of machine 11 MD1002 Wheel Tractor-Scraper Specifications MD1002 Rimpull Gross Weight lb x 1000 kg x 0 1000 0 30 50 10 20 30 40 100 lb x 1000 50 kg x 1000 60 25 50 20 1 E L Rimpull 40 15 30 10 2 3 10 5 4 5 0 0 0 0 5 5 10 15 10 20 25 15 30 20 35 40 25 45 km/h mph 6 30% 25% 20 20% 15% 10% 5% Speed E ­ Empty L ­ Loaded 12 Total Resistance (Grade plus Rolling) MD1002 Standard Equipment Standard equipment may vary. Consult your Caterpillar dealer for details Bowl 8 m3/11 yd3 heaped Elevator Backup alarm AccuGrade ready option weldments for bracket & mast Electrical Alternator, 80 ampere Electrical system, 24 volt Batteries (2), 70 ampere hr. [. . . ]