User manual CATERPILLAR 797F BROCHURE

[. . . ] 797F Mining Truck Engine Engine Model Gross Power ­ SAE J1995 Net Power ­ SAE J1349 Cat C175-20 2983 kW 4, 000 hp 2828 kW 3, 793 hp Weights­Approximate Gross Machine Operating Weight (GMW) OperatingSpecifications Nominal Payload Capacity 623 690 kg 363 tonnes 1, 375, 000 lb 400 tons 797FFeatures HighEnginePerformance The Cat C175-20 engine offers the perfect balance between power, robust design and economy. [. . . ] RobustBraking Cat oil-cooled, multiple disc brakes offer exceptional, fade resistant braking in all haul road conditions. TruckBody A variety of Caterpillar designed and built bodies and liners ensure optimal performance and reliability in tough mining applications. ComfortableCab Large, spacious cab offers unmatched visibility and exceptional operator comfort. EnhancedServiceability Designed with improved serviceability points and grouped service locations so more time is spent on the haul road. Contents Power Train ­ Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Power Train ­ Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Engine/Power Train Integration . . . . . . . . . . . . . . . . . . . . . . . 5 . [. . . ] NOTE: Select the proper gear to maintain engine rpm at the highest possible level, without overspeeding the engine. If cooling oil overheats, reduce ground speed to allow transmission to shift to the next lower speed range. TypicalFieldEmptyWeight GrossMachineOperatingWeight 623690kg(1, 375, 000lb) G ROSSWEIGHT 0 0 150 300 450 600 750 900 1050 1200 1350 1500 lbx1000 50 100 150 200 250 300 350 400 450 500 550 600 650 700 kgx1000 E 30% 25% L 20% 1 15% 2 10% 3 4 5 6 7 5% 0 0 5 5 10 15 10 20 25 15 30 20 35 40 25 45 50 30 55 35 60 65 40 70 km/h mph SPEED 1­1stGear 2­2ndGear 3­3rdGear 4­4thGear 5­5thGear 6­6thGear E­Empty L­Loaded *atsealevel E FFECTIVEGRADE (GrademinusRollingResistance) 21 797FMiningTruckSpecifications 797FShallow(Flat/UphillHaul)Retarding­450m(1, 475ft) * G ROSSWEIGHT 0 0 150 300 450 600 750 900 1050 1200 1350 1500 lbx1000 50 100 150 200 250 300 350 400 450 500 550 600 650 700 kgx1000 TypicalFieldEmptyWeight E 30% 25% L 20% GrossMachineOperatingWeight 623690kg(1, 375, 000lb) 1 2 15% 3 4 5 6 7 1­1stGear 2­2ndGear 3­3rdGear 4­4thGear 5­5thGear 6­6thGear 10% 5% *atsealevel 0 0 5 5 10 15 10 20 25 15 30 20 35 40 25 45 50 30 55 35 60 65 40 70 km/h SPEED 797FShallow(Flat/UphillHaul)Retarding­1500m(4, 900ft) * G ROSSWEIGHT 0 0 150 300 450 600 750 900 1050 1200 1350 1500 50 100 150 200 250 300 350 400 450 500 550 600 650 700 kgx1000 TypicalFieldEmptyWeight E 30% 25% L 20% GrossMachineOperatingWeight 623690kg(1, 375, 000lb) 1 15% 1­1stGear 2­2ndGear 3­3rdGear 4­4thGear 5­5thGear 6­6thGear 2 3 4 5 6 7 10% 5% *atsealevel 0 0 5 5 10 15 10 20 25 15 30 20 35 40 25 45 50 30 55 35 60 65 40 70 km/h SPEED 22 E FFECTIVEGRADE (GrademinusRollingResistance) mph E FFECTIVEGRADE (GrademinusRollingResistance) mph lbx1000 797FStandardEquipment Standard equipment may vary. Consult your Cat dealer for details. ELECTRICAL Alarm, backup Brushless, alternator, 150 ampere Batteries, 12V (2) 93 amphour Converter, 12V electrical Electrical system, 24V, 10, 20 and 25 amp Battery charge receptacle Lighting system Backup and hazard lights Directional signals (front, rear LED) Front stair access/Service deck Stop/tail lights (LED) Engine compartment VIMS, blue light (LED) Headlights with lohi beam selector OPERATOR ENVIRONMENT Air conditioner with automatic climate control 12V DC power supply (3) Coat hook Diagnostic connection port Dome courtesy light Entertainment radio ready 5 amp converter, speakers and wiring harness Gauges/Indicators: Gauge panel Transmission fluid temperature Brake oil temperature Engine coolant temperature Fuel level Torque converter oil temperature Electric engine control fault indicator Electric hour meter Speedometer Tachometer Transmission gear indicator VIMS message center with advisor Heater/defroster (11 070 kCal/43, 930 Btu) Horn Integrated Object Detection System Storage compartments Hoist, body control (electric) ROPS cab, insulated/sound suppressed Seat, operator, air suspension Seatbelt, operator, threepoints, retractable Seat, trainer, air suspension Seatbelt, trainer, twopoints, retractable Stairway and walkway access, 600 mm (23. 6 in) Steering wheel, multi tilt, padded, telescopic Tinted glass Window, operator, electric powered Windshield wiper, intermittent control and washer Cup holder Mirrors, right and left POWER TRAIN C17520 Tier 2 emissions compliant engine Turbocharging (4)/AirtoAir Aftercooler (ATAAC) Air cleaner with precleaner (4) Ground level engine shutdown Ether starting aid (automatic) Elevated low idle control Crankcase protection Multipoint oil pressure sensing Automatic starter protection Braking system Park brake integrated with gear selector Brake release motor (towing) Oilcooled, multidisc (front and rear) ­ service, retarding, parking, secondary Automatic Retarder Control, adjustable Engine overspeed protection Extended life brake disc material Transmission 7speed, automatic powershift with electronic controls (ECPC) Bodyup shift inhibitor Controlled throttle shifting Directional shift management Neutral coast inhibitor Neutral start switch Downshift/Reverse shift inhibitor Individual clutch modulation Bodyup reverse neutralizer Programmable top speed Lockup torque converter Prelubrication/engine Rear axle continuous lubrication/filtration OTHER STANDARD EQUIPMENT Traction Control System Auto lubrication system Aux "buddy" dumping quick connect Aux steering quick connect (towing) Driveline guard Fast fill fuel system Fuel filter with water separator Ground level VIMS data port Ground level battery lockout Ground level transmission lockout Ground level engine start lockout Ground level engine shutdown Highspeed crankcase oil change Reservoirs (3 separate) Brake/Hoist, Steering/Fan, Transmission/Converter Rock ejectors Supplemental steering (automatic) Tiedown eyes Center hitch and tow points (front), tow pin (rear) Vandalism protection locks Vital Information Management System (VIMS) Includes VIMS Payload Monitor with max payload and speed manager Hydraulic filters, 1, 000 hour S·O·SSM sample ports Service points, ground level Sight level gauges for hydraulic/engine oil ANTIFREEZE Extended Life Coolant to ­35° C (­30° F) 23 797FOptionalEquipment Optional equipment may vary. Consult your Cat dealer for details. Work Area Vision Systems (WAVS) Cabin Air Precleaner Throttle Lock Engine Delay Shutdown Timer Antifreeze/Coolant Protects to ­50° C (­58° F) Fuel Tank (7570 L/2, 000 gal) SLV Grease Injectors Additional Retarding for Downhill Hauls Body Heat Rear Axle Lubrication Cooler External Digital Payload Display Oil Renewal System Oil Renewal System with 3 Day Tank Engine Coolant and Oil Heater for Cold Weather Starts Road Analysis Control (RAC) Portable Fire Extinguisher Torque Converter Guard Brake Wear Indicator Gauge Rims (wedge) Rim Guard 24 Notes 25 Notes 26 27 797FMiningTruck For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at www. cat. com © 2010 Caterpillar Inc. All rights reserved Materials and specifications are subject to change without notice. Featured machines in photos may include additional equipment. See your Cat dealer for available options. CAT, CATERPILLAR, SAFETY. CAT. COM, their respective logos, "Caterpillar Yellow" and the "Power Edge" trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. AEHQ6039-02 (12-2010) Replaces AEHQ6039-01 [. . . ]