User manual CATERPILLAR 789C BROCHURE

[. . . ] 789C Mining Truck ® Engine Engine Model Gross Power ­ SAE J1995 Net Power ­ SAE J1349 Weights ­ Approximate Gross Machine Operating Weight Cat 3516B EUI 1417 kW 1, 900 hp 1320 kW 317 515 kg 1, 771 hp 700, 000 lb ® Operating Specifications Nominal Payload Capacity Body Capacities Dual Slope ­ 100% fill factor Struck Heaped (SAE 2:1) Flat Floor ­ 100% fill factor Struck Heaped (SAE 2:1) 177 tonnes 195 tons 73 m3 105 m3 92 m3 121 m3 96 yd3 137 yd3 102 yd3 158 yd3 789C Mining Truck Engineered for performance, designed for comfort, built to last. Power Train ­ Engine The Cat 3516B engine delivers the power and reliability necessary to perform in the most demanding applications. Designed for efficient operation, the 3516B offers excellent fuel efficiency, lower emissions, reduced engine noise and lower operating costs. 4 Power Train ­ Transmission The Cat six-speed power shift transmission and mechanical power train, matched with the electronic unit injection 3516B engine, provides consistent power and efficiency for peak power train performance. 5 Engine/Power Train Integration The Cat Data Link electronically combines engine, transmission, brake and operational information to optimize overall truck performance. [. . . ] Four-position, low effort electronic hoist control system with fingertip control is mounted next to the operator's seat for ease of operation. The VIMS system features an easy-to-read display and easy-to-use operator input keypad for precise machine status information. 2 10 Serviceability Less time spent on maintenance means more time on the haul roads. Servicing Ease. Easy access to daily service points simplifies servicing and reduces time spent on regular maintenance procedures. Enhanced serviceability and 500-hour service intervals are designed to increase machine availability and productivity. Provides access to engine, air filters, steering hydraulic tank and battery compartment. Permits easy access to major components for easy servicing and removal. Allows convenient servicing to tanks, filters, drains, and engine shutdown. Ground-level VIMS data port permits easier downloading of information. Automatic lubrication system reduces maintenance time by automatically lubricating necessary components on a regular basis. Optional Wiggins fast fill service center features high speed fuel and oil exchange. Optional on-board engine oil management system is designed to increase availability and productivity by extending oil change intervals and reduce oil disposal labor and costs. ORS meters and injects used engine oil from the crankcase into the engine's fuel return line. S·O·SSM sampling valves speed sampling and analysis reliability. Disconnect valves are conveniently located throughout the hydraulic systems for easy pressure testing. Air Filters. Radial seal air filters are easy to change, reducing time required for air filter maintenance. Individual cylinder heads are interchangeable for easy removal and visual inspection of internal parts. On-Board Diagnostic Systems. The VIMS system continuously monitors all critical machine functions and components to help locate faults quickly for faster repair. Electronic Control Systems provide diagnosis of engine, transmission, brake and chassis systems. Service Technicians utilize the Electronic Technician service tool (Cat ET) to program and troubleshoot these systems. 11 Monitoring System Vital machine health and payload data keeps the 789C performing at peak production levels. 11 1 2 10 12 13 9 14 7 5 8 4 15 6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Gauge Cluster Message Center and Keypad ADEM III Engine Control Module CAT Data Link Action Alarm Action Lamp Payload Lamps Payload Display (optional) Radio System (optional) Data Port (VIMS-PC) Service Lamp Diagnostic Connector (ET) Integrated Brake Control (IBC) Module Transmission/Chassis Control (TCC) Module Road Analysis Control (RAC) Module (optional) 3 VIMS Monitoring System. Intelligent Caterpillar designed machine monitoring system provides critical machine health and payload data in real-time to keep the 789C performing at top production levels. Sensors located throughout the machine systems enable the VIMS system to quickly exchange and monitor information from all machine systems for efficient, high performance operation. VIMS monitoring system simplifies troubleshooting, reduces downtime and lowers operating costs by identifying abnormal conditions before they cause extensive damage. [. . . ] Caterpillar's 10/10/20 Overload Policy assures that steering and braking systems have sufficient capacity to perform, even at 20% overload. · Slip resistant surfaces · Retractable, 75 mm (3 in) wide orange seat/shoulder belts with three-point operator restraint · Wide-angle mirrors · Body raised indicator · Body retaining cable · Guard rails · Reverse neutralizer when dumping · Low interior sound level 17 Engine Engine Model Gross Power ­ SAE J1995 Net Power ­ SAE J1349 Net Power ­ ISO 9249 Net Power ­ 80/1269/EEC Bore Stroke Displacement Cat 3516B EUI 1417 kW 1, 900 hp 1320 kW 1, 771 hp 1335 kW 1, 791 hp 1335 kW 1, 791 hp 170 mm 6. 7 in 190 mm 7. 5 in 69 L 4, 211 in3 Transmission Forward 1 Forward 2 Forward 3 Forward 4 Forward 5 Forward 6 Reverse 11. 6 km/h 15. 7 km/h 21. 3 km/h 28. 7 km/h 38. 9 km/h 52. 6 km/h 10. 5 km/h 7. 2 mph 9. 8 mph 13. 2 mph 17. 8 mph 24. 2 mph 32. 7 mph 6. 5 mph · Maximum travel speeds with standard 37. 00-R57 tires. · Power ratings apply at 1750 RPM when tested under the specified conditions for the specified standard · Ratings based on SAE J1995 standard air conditions of 25°C (77°F) and 100 kPa (29. 61 Hg) barometer. Power based on fuel having API gravity of 35 at 16°C (60°F) and an LHV of 42, 780 kJ/kg (18, 390 BTU/lb) when engine used at 30°C (86°F). · No engine derating required up to 2300 m (7, 500 ft) altitude · Complaint with U. S. [. . . ]