User manual CATERPILLAR 6060 AC FS BROCHURE

[. . . ] Cat® 6060/6060 FS Electric Drive Hydraulic Shovel Specifications Operating Weight Shovel Standard track pads 1 400 mm (4 ft 7 in) Operating weight 542 300 kg (1, 195, 550 lb) Ground Pressure 24. 3 N/cm2 (35. 1 psi) Additional track pads available on request Backhoe Standard track pads 1 400 mm (4 ft 7 in) Operating weight 545 500 kg (1, 202, 830 lb) Ground Pressure 24. 4 N/cm2 (35. 4 psi) Additional track pads available on request Medium Voltage Electrical System Standard supply voltage 6. 6 kV +/- 10% (other on request) Voltage transformer 6 600 V / 400 V Current transformer Ratio 200 : 5 • Load breaking switch for 6600 V (emergency stop) • Voltage monitor for each phase • Fuse for on-board transformer 6600 V • Vacuum contactors for motor start stop Electric Motor Type Output Voltage Rated Current IN Frequency Revolutions Starting current Low Voltage Electrical System System voltage 4V Batteries 2 x 170 Ah - 12 V each in series / parallel installation 170 Ah - 24 V in total Working spot lights 8 x high brightness Xenon lights • Emergency stop switch accessible from ground level and in motor module • Custom-made electric motor with increased gap between rotor and stator to withstand severe mining conditions • Motor protection relay • Power limit control by Pump Management System Squirrel cage induction motor 1 800 kW 6. 6 kV +/- 10% (other on request) 185 A (at 6. 6 kV) 50 Hz (60 Hz optional) 1 500 min-1 (1, 800 min-1 optional) 450% of IN (350% of IN optional) Hydraulic Shovel—6060/6060 FS (Electric) 7 580 mm (24 ft 10 in) 7 350 mm (24 ft 1 in) 8 730 mm (26 ft 7 in) 7 000 mm (23 ft) 8 770 mm (28 ft 9 in) 7 600 mm (24 ft 11 in) 6 490 mm (21 ft 3 in) 2 500 mm (8 ft 2 in) 2 790 mm (9 ft 2 in) 1 120 mm (3 ft 8 in) 7 000 mm (23 ft ) 7 090 mm (23 ft 3 in 9 230 mm (30 ft 3 in) 1 400 mm (4 ft 7 in) General Data Operating weight Face Shovel Backhoe Electric Motor Output Squirrel cage induction motor Standard bucket capacity Face Shovel (SAE 2:1) Backhoe (SAE 1:1) 542 tonnes 546 tonnes 1 800 kW 34. 0 m3 34. 0 m3 44. 5 yd3 44. 5 yd3 597 tons 602 tons Features • TriPower shovel attachment • Independent oil cooling system • Spacious walk-through machine house • 5-circuit hydraulic system • Electronic-hydraulic servo control • Board Control System (BCS) • Torque control in closed-loop swing circuit • Automatic central lubrication system • Xenon working lights Hydraulic Shovel—6060/6060 FS (Electric) Hydraulic System with Pump Managing System Main pumps 4 x variable flow axial piston pumps Max. [. . . ] large colored BCS screen with transflective technology • Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of motor, hydraulic system and lubrication system • Machine access via retractable boarding ladder, hydraulically operated • Sliding emergency ladder (kick-down type) with ladder cage Hydraulic Shovel—6060/6060 FS (Electric) Swing System Swing Drives Parking Brakes Max. swing speed Swing ring 4 compact planetary transmissions with axial piston motors Wet multiple disc brake, spring-loaded / hydraulically released 4. 0 rpm Triple-race roller bearing with sealed internal gearing Attachments • Booms and sticks are torsion-resistant, welded box design of high-tensile steel with massive steel castings at pivot areas • Welding procedures allow for internal counter-welding (double prep weld) wherever possible • Booms and sticks are stress-relieved after welding • Catwalks with rails at booms • Inspection holes in booms (FS & BH) and stick (FS only) • Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve • Shovel attachment with patented TriPower kinematics ensuring the following main features: - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces - Constant boom momentum throughout the whole lift arc - Crowd force assistance • All buckets (FS and BH) are equipped with a universal wear package suitable for all standard applications, which consists of: - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth - Wing shrouds on side walls - Heel shrouds at bottom edges • Special wear packages for highly abrasive materials on request • Closed-loop swing circuit with torque control • Hydraulic braking of the swing motion by counteracting control • All raceways of swing ring as well as grease bath for internal gearing supplied by automatic central lubrication system Automatic Lubrication System Capacity of grease container 1 000 l (264 US gal) • Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times • Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders • System failures displayed by Board Control System • Grease filters (200 μm) between service station and container as well as directly behind grease pump Retractable Service Station Retractable service station installed underneath the engine module and easily accessible from ground. Equipped with: • Quick couplings for: - Pump transmission gear oil - left / right - Hydraulic oil tank - Grease container • Indicator light for grease container full Hydraulic Shovel—6060/6060 FS (Electric) TriPower Face Shovel Attachment (FS) Working Diagram - Boom 8. 0 m (26 ft 2 in) - Stick 5. 1 m (16 ft 9 in) m 16 15 14 13 40 12 11 10 30 9 8 7 20 6 5 4 10 3 2 1 0 0 1 5 2 3 18 17 55 16 15 50 14 45 13 12 40 11 35 10 9 30 8 25 7 6 20 5 15 4 3 10 2 5 1 0 m 0 ft 240 sht ft 50 45 35 25 15 5 10 60 Working Range Max. dumping height Crowd distance on level Face Shovels Type 15. 5 m 16. 4 m 2. 7 m 11. 6 m 5. 5 m Iron ore shovel ESCO S130 50 ft 10 in 53 ft 10 in 8 ft 10 in 38 ft 1 in 18 ft 1 in Iron ore shovel ESCO S130 26. 5 m3 (34. 7 yd3) Digging Forces Max. crowd force at ground level 2 240 kN 503, 400 lb 2 100 kN 471, 930 lb 1 640 kN 368, 560 lb Max. breakout force Tooth system Heavy rock shovel 32. 5 m3 (42. 5 yd3) ESCO S130 Heavy rock shovel 36. 0 m3 (47. 1 yd3) ESCO S130 Standard rock shovel 39. 5 m3 (51. 7 yd3) ESCO S130 Capacity SAE / PCSA 1:1 Total width Capacity SAE / CECE 2:1 21. 0 m3 (27. 5 yd3) Inner width 24. 5 m3 (32. 0 yd3) 4 800 mm (15 ft 9 in) 4 800 mm (15 ft 9 in) 4 800 mm (15 ft 9 in) 5 600 mm (18 ft 4 in) 5 600 mm (18 ft 4 in) 4 300 mm (14 ft 1 in) 4 300 mm (14 ft 1 in) 4 300 mm (14 ft 1 in) 5 100 mm (16 ft 9 in) 5 100 mm (16 ft 9 in) 2 600 mm (8 ft 6 in) 2 600 mm (8 ft 6 in) 2 600 mm (8 ft 6 in) 6 6 6 2 600 mm (8 ft 6 in) 2 600 mm (8 ft 6 in) 6 6 23. 0 m3 (30. 1 yd3) 28. 0 m3 (36. 6 yd3) 31. 0 m3 (40. 5 yd3) 34. 0 m3 (44. 5 yd3) Opening width No. material density (loose) 3. 0 t/m3 (5, 060 lb/yd3) 2. 6 t/m3 (4, 380 lb/yd3) 2. 2 t/m3 (3, 710 lb/yd3) 2. 0 t/m3 (3, 370 lb/yd3) 1. 8 t/m3 (3, 030 lb/yd3) 44 900 kg (98, 990 lb) 44 300 kg (97, 660 lb) 46 200 kg (100, 530 lb) 50 100 kg (110, 450 lb) 50 300 kg (110, 450 lb) Hydraulic Shovel—6060/6060 FS (Electric) Backhoe Attachment (BH) Working Diagram - Boom 10. 5 m (34 ft 5 in) - Stick 5. 0 m (16 ft 5 in) ft 65 60 66 50 45 40 35 30 25 20 15 10 5 0 5 10 15 20 25 30 35 m 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 1 2 3 4 5 6 7 8 9 10 11 22 21 70 20 19 65 18 60 17 55 16 15 50 14 45 13 12 40 11 35 10 9 30 8 25 7 6 20 5 15 4 3 10 2 5 1 0 m 0 ft 240 SHT Working Range Max. digging height 8. 9 m 18. 9 m 15. 9 m 29 ft 2 in 62 ft 52 ft 2 in Digging Forces Max. [. . . ] 45° • Round container with a standard 200 l grease barrel (instead of 1, 000 l grease container) • Lubricated pinion for greasing of internal gearing of swing ring • Various cold-weather packages • 300 m trailing cable • Power factor correction • Starting aid transformer (soft-start) Undercarriage • Track pad width 1 600 mm (5 ft 3 in) or 1 800 mm (5 ft 11 in) • Automatic lubrication of rollers by central lube system • Cover plate under carbody (belly plate) Attachment • Guards for shovel cylinders of FS-attachment • Xenon lighting on boom • Special wear packages Additional optional equipment available on request Hydraulic Shovel—6060/6060 FS (Electric) For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at mining. cat. com and www. cat. com © 2012 Caterpillar Inc. All rights reserved CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the “Power Edge” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. [. . . ]