User manual CATERPILLAR 6030 BROCHURE

[. . . ] Cat® 6030/6030 FS Hydraulic Shovel Specifications General Data Operating weight (with C27 engine) Face Shovel 287 tonnes Backhoe 290 tonnes Engine output SAE J 1995 Cat® C27 Cummins® QSK19 Standard bucket capacity Face Shovel (SAE 2:1) Backhoe (SAE 1:1) 1 140 kW 1 008 kW 16. 5 m3 17. 0 m3 316 tons 319 tons 1, 530 HP 1, 350 HP 21. 6 yd3 22. 2 yd3 Operating Weight Shovel Standard track pads 1 000 mm (3 ft 3 in) Operating weight 287 000 kg (632, 720 lb) Ground Pressure 21. 5 N/cm2 (31. 1 psi) Additional track pads available on request Backhoe Standard track pads 1 000 mm (3 ft 3 in) Operating weight 289 700 kg (638, 670 lb) Ground Pressure 21. 7 N/cm2 (31. 4 psi) Additional track pads available on request Features • TriPower shovel attachment • Independent oil cooling system • Spacious walk-through machine house • 5-circuit hydraulic system • New on-board electronics system: Control and Monitoring Platform (CAMP) • New Board Control System (BCS III) • Torque control in closed-loop swing circuit • Automatic central lubrication system • Xenon working lights Electrical System (diesel drive) System voltage 24 V Batteries (12 V each) 4 x 210 Ah in series / parallel installation 420 Ah - 24 V Working spotlights 8 x high brightness Xenon lights • Battery isolation relays • Emergency stop switches accessible from ground level and in engine module Hydraulic Shovel—6030/6030 FS 6 450 mm (21 ft 2 in) 6 310 mm (20 ft 8 in) 6 390 mm (23 ft) 5 300 mm (17 ft 5 in) 6 500 mm (21 ft 4 in) 4 950 mm (16 ft 3 in) 2 150 mm (7 ft 1 in) 7 600 mm (24 ft 11 in) 1 940 mm (6 ft 4 in) 880 mm (2 ft 11 in) 6 000mm (19 ft 8 in) 7 640 mm (25 ft 1 in) 1 000 mm (3 ft 3 in) 5 800 mm (19 ft ) Hydraulic Oil Cooling Oil flow of cooling pumps Diesel version 2 x 467 l/min (2 x 123 US gal/min) Electric version 2 x 459 l/min (2 x 121 US gal/min) Diameter of fans 2 x 1 220 mm (2 x 48 in) • Cooling system is fully independent of all main circuits, i. e. [. . . ] pressure, travel 36 MPa = 360 bar (5, 220 psi) Swing pumps Diesel version 2 x revers. oil flow Diesel version 2 x 394 I/min (2 x 104 US gal/min) Electric version 2 x 426 I/min (2 x 113 US gal/min) Hydraulic Shovel—6030/6030 FS Operator’s Cab Operator’s eye level Internal dimensions of cab approx. 6. 5 m (21 ft 4 in) Length 2 200 mm (7 ft 3 in) Width 1 600 mm (5 ft 3 in) Height 2 150 mm (7 ft 1 in) Attachments • Booms and sticks are torsion-resistant, welded box design of high-tensile steel with solid steel castings at pivot areas • Welding procedures allow for internal counter-welding (double prep weld) wherever possible • Booms and sticks are stress-relieved after welding • Catwalks with rails at boom (FS and BH) • Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve • Shovel attachment with unique TriPower kinematics ensuring the following main features: - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces - Constant boom momentum throughout the whole lift arc - Crowd force assistance • All buckets (FS and BH) are equipped with a universal wear package suitable for all standard applications, which consists of: - Special liner material covering main wear areas inside and outside of bucket - Lip shrouds between teeth - Wing shrouds on side walls - Heel shrouds at bottom edges • Special wear packages for highly abrasive materials on request • Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests • Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat • Joystick controls integrated in independently adjustable seat consoles • Fold-away auxiliary seat with safety belt • FOPS (rock guard; approved acc. to DIN ISO 3449) integrated into cab structure • All-round safety glass, armored windshield and sliding side window • Windshield with parallel intermittent wiper / washer • Roller blind at windshield • New Board Control System (BCS III): Electronic monitoring, data logging and diagnostic system for vital signs and service data of engines, hydraulic and lubrication system, featuring: - Robust instrument panel including large (12 in) colored touch screen for intuitive handling - On-screen PDF documentation (e. g. operating instructions, technical handbook, spare parts catalog, electric circuit diagram) - On-screen trouble shooting assistance - Graphic charts of logged data - Fault memory with storage of related conditions - USB, Lan (TCP/IP) and CAN BUS interfaces for data export • Machine access via retractable boarding ladder, hydraulically operated • Emergency exit harness kit Automatic Lubrication System Capacity of grease container 450 l (120 US gal) Swing System Swing Drives Parking Brake Max. swing speed Diesel Version Electric Version Swing ring 2 compact planetary transmissions with axial piston motors Wet multiple-disc brake, springloaded / hydraulically released 4. 6 rpm 5. 0 rpm Triple-race roller bearing with sealed internal gearing • Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause / lube times • Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders • System failures displayed by Board Control System • Grease filters (200 μm) between service station and container as well as directly behind grease pump Retractable Service Station Retractable service station installed underneath the engine module and easily accessible from ground. Equipped with: • Quick couplings for - Diesel fuel - Engine coolant - left / right - Pump transmission gear oil - left / right - Engine oil (oil pan) - left / right - Engine oil (additional tank - optional) - left / right - Hydraulic oil tank - Grease container • Cat jump-start socket • Indicator lights for fuel tanks left / right full and grease container full • Closed-loop swing circuit with torque control • Hydraulic braking of the swing motion by counteracting control • All raceways of swing ring as well as grease bath for internal gearing supplied by automatic, central lubrication system Hydraulic Shovel—6030/6030 FS TriPower Face Shovel Attachment (FS) Working Diagram - Boom 6. 2 m (20 ft 4 in) - Stick 4. 4 m (14 ft 5 in) m 14 13 40 12 11 10 30 9 8 7 20 6 5 15 4 10 3 2 5 1 0 0 1 5 2 10 3 150 SHT ft 45 35 25 15 14 45 13 12 40 11 35 10 9 30 8 25 7 6 20 5 15 4 3 10 2 5 1 0 0 m ft 50 Working Range Max. digging depth 13. 9 m 13. 7 m 2. 5 m 4. 9 m Iron ore shovel ESCO S95 11. 6 m3 (15. 2 yd3) 10. 7 m 45 ft 7 in 8 ft 2 in 44 ft 11 in 35 ft 1 in 16 ft 1 in Iron ore shovel 13. 9 m3 (18. 2 yd3) ESCO S95 Digging Forces Max. breakout force 1 370 kN 1 210 kN 920 kN 307, 880 lb 271, 920 lb 206, 750 lb Max. [. . . ] All rights reserved CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the “Power Edge” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. [. . . ]