User manual CATERPILLAR 6015 BROCHURE

[. . . ] Cat® 6015/6015 FS Hydraulic Shovel Specifications Operating Weights With Standard Undercarriage Shovel Unit Standard track pads Track pads option Backhoe Unit Standard track pads Track pads option Pad width A 600 mm 23. 6 in 750 mm 29. 5 in 600 mm 23. 6 in 750 mm 29. 5 in Cat® C18 Width over Operating pads B weight 4 400 mm 105 200 kg 14 ft 5 in 231, 920 lb 4 550 mm 106 600 kg 14 ft 11 in 235, 010 lb Cat® C18 4 400 mm 105 600 kg 14 ft 5 in 232, 810 lb 4 550 mm 107 000 kg 14 ft 11 in 235, 890 lb Ground pressure 16. 7 N/cm2 24. 2 psi 13. 5 N/cm2 19. 6 psi 16. 7 N/cm 24. 2 psi 13. 6 N/cm2 19. 7 psi 2 Cummins® QSK19 Operating Ground weight pressure 102 900 kg 16. 3 N/cm2 226, 850 lb 23. 6 psi 104 300 kg 13. 2 N/cm2 229, 940 lb 19. 1 psi Cummins® QSK19 103 300 kg 16. 4 N/cm2 227, 740 lb 23. 8 psi 104 700 kg 13. 3 N/cm2 230, 820 lb 19. 3 psi Operating Weights With HD-LC Undercarriage (optional) Backhoe Unit Only Standard track pads Track pads option 600 mm 23. 6 in 750 mm 29. 5 in Cat® C18 4 800 mm 16. 4 N/cm2 15 ft 9 in 23. 8 psi 4 950 mm 13. 3 N/cm2 16 ft 3 in 19. 3 psi 110 500 kg 243, 610 lb 112 100 kg 247, 140 lb Cummins® QSK19 16. 1 N/cm2 17. 5 N/cm2 23. 3 psi 25. 4 psi 13. 0 N/cm2 14. 2 N/cm2 18. 8 psi 20. 6 psi 1 740 mm (5 ft 9 in) 1 580 mm (5 ft 2 in) 900 mm (2 ft 11 in) 5 180 mm (17 ft) 6 460 mm (21 ft 2 in) B 5 160 mm (16 ft 11 in) Hydraulic Shovel—6015/6015 FS Cat version 4 350 mm (14 ft 3 in) 4 270 mm (14 ft) 5 340 mm (17 ft 6 in) 4 150 mm (13 ft 7 in) 4 300 mm (14 ft 1 in) 3 720 mm (12 ft 2 in) 1 720 mm (5 ft 8 in) 1 580 mm (5 ft 2 in) 5 250 mm (17 ft 3 in) 4 690 mm (15 ft 5 in) 6 010 mm (19 ft 9 in) B 4 760 mm (15 ft 7 in) 4 350 mm (14 ft 3 in) 4 270 mm (14 ft) 4 740 mm (15 ft 7 in) 4 050 mm (13 ft 3 in) Cummins version 4 300 mm (14 ft 1 in) 3 520 mm (17 ft 7 in) 1 720 mm (5 ft 8 in) 1 580 mm (5 ft 2 in) 5 250 mm (17 ft 3 in) 4 690 mm (15 ft 5 in) 6 010 mm (19 ft 9 in) B 4 610 mm (15 ft 1 in) General Data Operating weight (with C18 engine) Face Shovel 105 tonnes 116 sht Backhoe 106 tonnes 117 sht Engine output SAE J 1995 Cat® C18 Cummins® QSK19 Standard bucket capacity Face Shovel (SAE 2:1) Std. backhoe (SAE 1:1) 522 kW 477 kW 7. 0 m3 6. 0 m3 7. 0 m3 700 HP 640 HP 9. 2 yd3 7. 8 yd3 9. 2 yd3 Features • TriPower shovel attachment • Independent oil-cooling system • 3-circuit hydraulic system • Torque control in closed-loop swing circuit • Automatic central lubrication system • Triple-race swing roller bearing Hydraulic Shovel—6015/6015 FS Electrical System System voltage Version Cat Batteries (12 V each) 2 x 210 Ah in series/parallel installation 210 Ah–24 V Alternator 150 A Working spotlights • Battery isolation relays 24 V Cummins 2 x 170 Ah 170 Ah–24 V 175 A 6 x Halogen lights • Filters: -  ull-flow high-pressure filters (100 μm) for the main pumps, F installed directly behind each pump - Full-flow filters (10 μm) for the complete return circuit - Full-flow filter (10 μm) for the cooling return circuit - Pressure filter (40 μm) for servo circuit -  ressure filter (40 μm) for the feed pump of the closed swing P circuit Hydraulic Oil Cooling Oil flow of cooling pumps Cat Version 467 l/min (123 US gal/min) Cummins version 496 l/min (131 US gal/min) Diameter of fan 930 mm (3 ft 1in) •  ooling system is fully independent of all main circuits, C i. e. [. . . ] 1 300 L (343 US gal) •  ump Managing System contains: P - Electronic load limit control -  low on demand from main pumps depending on joystick F position -  utomatic regulation of main pumps to zero flow without A demand -  utomatic rpm reduction of engine speed during working A breaks -  educed oil flow of main pumps at high hydraulic oil R temperature or high engine temperature • Pressure cut-off for main pumps Version 2 - Cummins® QSK19 Tier 1 Make and model Cummins QSK19 Total rated net power ISO 3046/1 453 kW (607 HP) 1, 800 min-1 Total rated net power SAE J1349 453 kW (607 HP) 1, 800 min-1 Total rated gross power SAE J1995 477 kW (640 HP) 1, 800 min-1 No. of cylinders (each engine) 6 Bore 159 mm (6. 25 in) Stroke 159 mm (6. 25 in) Displacement 19 L (1, 159 in³) Aspiration Turbocharged and aftercooled Max. altitude without deration 3 100 m (10, 200 ft) a. s. l. Hydraulic Shovel—6015/6015 FS Undercarriage Travel speed Max. tractive force 652 kN (66 t = 146, 520 lb) Gradability of travel drives Max. 72 % Track pads (each side) 48 Bottom rollers (each side) 8 Support rollers (each side) 1 Travel drives (each side) 1 planetary transmission with 1 axial piston motor Parking brake Wet multiple disc brake, spring applied / hydraulically released • Rolled double-grouser track pads • All running surfaces of sprockets, idlers, rollers and track links are hardened •  ully hydraulic self-adjusting track tensioning system with F membrane accumulator •  utomatic hydraulic retarder valve to prevent overspeed on A downhill travel • Acoustic travel alarm Attachments •  ooms and sticks are torsion-resistant, welded box design of B high-tensile steel with massive steel castings at pivot areas • Booms and sticks are stress-relieved after welding • Pressure-free lowering of boom (FS) by means of a float valve •  hovel attachment with unique TriPower kinematics ensuring S the following main features: - Horizontal automatic constant-angle bucket guidance - Vertical automatic constant-angle bucket guidance - Automatic roll-back limiter to prevent material spillage - Kinematic assistance to hydraulic forces - Constant boom momentum throughout the whole lift arc - Crowd force assistance • All buckets (FS and BH) are equipped with a universal wear package suitable for all standard applications, which consists of: - Lip shrouds between teeth - Side edge protection - Heel shrouds at bottom edges -  pecial liner material covering main wear areas inside and S outside of bucket • Special wear packages for highly abrasive materials on request Swing System Swing Drive Compact planetary transmission with axial piston motor Parking Brake Wet multiple disc brake, spring loaded/hydraulically released Max. swing speed Cat version 5. 1 rpm Cummins version 5. 4 rpm Swing ring Triple race roller bearing with sealed internal gearing • Closed-loop swing circuit with torque control •  ydraulic braking of the swing motion by counteracting H control •  ll raceways of swing ring, as well as grease bath for internal A gearing, supplied by automatic central lubrication system Automatic Lubrication System Capacity of grease drum 8 l (2. 1 US gal) •  ingle line progressive automated lubrication system, electric S motor driven and electronically controlled •  onnected to the lubrication system are the swing roller C bearing with internal gearing and all pivot points of attachment, bucket and cylinders except backhoe bucket and linkage • System failures displayed on control panel Operator’s Cab Operator’s eye level approx. 4. 3 m (14 ft 1 in) Internal Length 1 800 mm (5 ft 11 in) dimensions Width 1 300 mm (4 ft 3 in) Height 1 900 mm (6 ft 3 in) •  neumatically cushioned and multi-adjustable comfort seat P with lumbar support, seat heating, safety belt, head-and armrests •  witch in seat cushion to automatically neutralize the S hydraulic controls when operator leaves the seat •  oystick controls integrated in independently adjustable J seat consoles • Fold-away auxiliary seat with safety belt •  OPS (rock guard; approved acc. to DIN ISO 3449) F integrated into cab structure •  ll-round safety glass, armored windshield and sliding A side window • Windshield with parallel intermittent wiper / washer • Roller blind at windshield •  obust instrument panel incl. large and easy-to-read R instruments Hydraulic Shovel—6015/6015 FS TriPower Face Shovel Attachment (FS) Working Diagram - Boom 5. 05 m (16 ft 7 in) - Stick 3. 55 m (11 ft 8 in) m 12 ft 45 11 10 40 9 35 8 30 7 25 6 5 20 4 15 3 10 2 1 5 0 0 1 5 2 10 3 12 40 11 35 10 9 30 8 25 7 6 20 5 15 4 3 10 2 5 1 0 0 m ft Working Range Max. dumping height Crowd distance on level 11. 0 m 10. 5 m 2. 2 m 8. 8 m 3. 9 m 36 ft 1 in 34 ft 5 in 7 ft 3 in 28 ft 10 in 12 ft 10 in Digging Forces Max. [. . . ] pins for stick and linkage Capacity (1:1) Width Gross weight 6. 0 m³ (7. 8 yd³) 2 400 mm (7 ft 10 in) 6 400 kg (14, 110 lb) 7. 0 m³ (9. 2 yd³) 2 800 mm (9 ft 2 in) 6 800 kg (14, 990 lb) 6. 0 m³ = 2 500 mm (8 ft 2 in) 7. 0 m³ = 2 800 mm (9 ft 2 in) 6. 0 m³ = 2 500 mm (8 ft 2 in) 7. 0 m³ = 2 800 mm (9 ft 2 in) 6. 0 m³ = 2 500 mm (8 ft 2 in) 7. 0 m³ = 2 800 mm (9 ft 2 B 300 mm (10 ft 10 in) in) 3 A 3 300 mm (10 ft 10 in) 6. 0 m³ = 2 500 mm (8 ft 2 in) 7. 0 m³ = 2 800 mm (9 ft 2 in) 2 150 mm (7 ft 1 in) 3 300 mm (10 ft 10 in) 2 000 mm (6 ft 7 in) Crate with accessories Width 800 mm (2 ft 7 in) Gross weight 1 400 kg (3, 090 lb) 2 2 000 mm0001 7 in) ft 7 in) 150 mm (7(6 ftmm (6 2 ft in) C C C C C Hydraulic Shovel—6015/6015 FS Optional Equipment General • Export crating • Finishing as per end user´s corporate colors • Customizing of logos as per customer’s specification Cab • Radio with loudspeaker and antenna • On roof-mounted air conditioning unit Superstructure • Environmentally compatible hydraulic oil • Xenon lighting • High-capacity water separator • Fast-filling connection for fuel • Catwalk with access steps at engine module (standard on C18 version) • Centrifuge for engine oil filtration • Various cold-weather packages Undercarriage • Track pad width 500 mm, 750 mm or 900 mm • Track guides • HD-LC undercarriage Attachment • Xenon lighting on boom • Special wear packages Additional optional equipment available on request Hydraulic Shovel—6015/6015 FS For more complete information on Cat products, dealer services, and industry solutions, visit us on the web at mining. cat. com and www. cat. com © 2012 Caterpillar Inc. All rights reserved CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow” and the “Power Edge” trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. [. . . ]