User manual CATERPILLAR 318E BROCHURE

[. . . ] During boom regeneration, engine speed is controlled to be low in order to save extra oil flow from going to the boom cylinders, which saves energy. 7 1 Seats Three seat options help give your operators all the comfort they need for a long day of work. All seats include a reclining back, upper and lower seat slide adjustments, and height and tilt angle adjustments. Operator Station Your operators will enjoy the incredibly quiet and comfortable cab. Controls Your operators can adjust the right and left joysticks for individual preferences, helping the operator become more comfortable, more productive, and more alert. Power Supply and Auxiliary Audio Port To keep your operators happy, comfortable and connected, two 12-volt power supply sockets are located on the radio near key storage areas for charging electronic devices such as an MP3 player and cell phone. An auxiliary port on the radio allows your operators to plug and play MP3 audio through the cab’s speakers. Storage Your operators can store their gear in storage spaces located in the front, rear, and side consoles. [. . . ] The powerful tools within Vision Link communicate with you and your authorized Cat dealer to allow them to help you avoid downtime and better maintain your fleet. 13 Serviceability You can depend on safe, fast, and easy access. Ground-Level Compartments Your service technicians have ground-level access to the radiator, pump, and air cleaner compartments through wide service doors, making it easy for them to reach, check, and replace fluids and filters. Cooling System The cooling package features an improved oil cooler and engine radiator design mounted side by side and the air-to-air aftercooler and A/C condenser mounted in front. The radiator uses an aluminum square wave fin to prevent clogging, and the air-to-air aftercooler swings up and A/C condenser swings out of the way to make cleaning cores easy – a major service convenience. Other Service Benefits The engine oil dipstick is conveniently located in the front of the engine compartment. The fuel tank’s remote drain cock makes it easy and simple to remove water and sediment during routine maintenance. Risk of overfilling the fuel tank is significantly reduced with an integrated fuel level indicator. 14 Safety Several built-in features will help protect your people. Roll-Over Protective Structure (ROPS) Cab Your operators will benefit from the enhanced protection of a ROPS-certified cab. Your Cat dealer can help you evaluate the cost involved so you can make the best choice for your business. 16 Sustainability • The 318E is an efficient, productive machine that’s designed to conserve your financial resources for generations ahead. • The 318E has the flexibility of running on either ultra-low-sulfur diesel (ULSD) fuel with 15 ppm of sulfur or less or biodiesel (B20) fuel blended with ULSD that meets ASTM 6751 standards. • An overfill indicator rises when the fuel tank is full to help your service technicians avoid spilling. • You can ensure fast, easy, and secure changing of engine and hydraulic oil with the QuickEvac™ option. • A unique engine oil filter eliminates the need for painted metal cans and aluminum top plates. The cartridgestyle spin-on housing enables the internal filter to be separated and replaced; the used internal element can be incinerated to help reduce waste. Your machine is designed to benefit generations ahead. 17 318E Hydraulic Excavator Specifications Engine Engine Model Net Power – SAE J1349 Gross Power – SAE J1995 Bore Stroke Displacement Cat C4. 4 ACERT 85 kW 113 hp 90 kW 120 hp 105 mm 4. 13 in 127 mm 5. 00 in 4. 4 L 269 in3 Drive Maximum Travel Speed Maximum Drawbar Pull 3. 9 km/h 206. 9 kN 2. 4 mph 46, 510 lb Swing Mechanism Swing Speed Swing Torque 8. 85 rpm 50. 7 kN·m 37, 390 lb-ft Weights Minimum Operating Weight* Maximum Operating Weight** 18 600 kg 19 200 kg 41, 010 lb 42, 340 lb Service Refill Capacities Fuel Tank Capacity Cooling System Engine Oil (with filter) Swing Drive Final Drive (each) Hydraulic System (including tank) Hydraulic Tank 290 L 24 L 13. 5 L 8L 8L 121 L 106 L 76 gal 6. 3 gal 3. 6 gal 2. 1 gal 2. 1 gal 32 gal 28 gal *5. 1 m (16'9") reach boom, 2. 6 m (8'6") stick, 3. 4 mt (3. 8 t) counterweight, GD 0. 91 m3 (1. 19 yd3), 1200 mm (48") wide bucket with 1380 mm (4'5") tip radius, and 500 mm (20") shoes. **5. 1 m (16'9") reach boom, 3. 1 m (10'2") stick, 3. 4 mt (3. 8 t) counterweight, GD 0. 91 m3 (1. 19 yd3), 1200 mm (48") wide bucket with 1380 mm (4'5") tip radius, and 700 mm (28") shoes. Hydraulic System Main System – Maximum Flow (Total) Swing System – Maximum Flow Maximum Pressure – Equipment (Boom Up) Maximum Pressure – Equipment (Other) Maximum Pressure – Travel Maximum Pressure – Swing Pilot System – Maximum Flow Pilot System – Maximum Pressure Boom Cylinder – Bore Boom Cylinder – Stroke Stick Cylinder – Bore Stick Cylinder – Stroke Bucket Cylinder – Bore Bucket Cylinder – Stroke 300 L/min 150 L/min 35 000 kPa 32 000 kPa 35 000 kPa 23 000 kPa 26. 1 L/min 4120 kPa 110 mm 1193 mm 130 mm 1331 mm 110 mm 1039 mm 79 gal 40 gal 5, 080 psi 4, 640 psi 5, 080 psi 3, 340 psi 1, 590 in3/min 600 psi 4 in 47 in 5 in 52 in 4 in 41 in Track Number of Shoes (each side) 45 pieces Number of Track Rollers (each side) 7 pieces Number of Carrier Rollers (each side) 2 pieces Sound Operator – ISO 6396 Spectator – ISO 6395 71 dB(A) 101 dB(A) • When properly installed and maintained, the cab offered by Caterpillar, when tested with doors and windows closed according to ANSI/SAE J1166 OCT98, meets OSHA and MSHA requirements for operator sound exposure limits in effect at the time of manufacture. • Hearing protection may be needed when operating with an open operator station and cab (when not properly maintained or doors/ windows open) for extended periods or in a noisy environment. 18 Dimensions All dimensions are approximate. 3 9 1 6 7 8 2 Reach Boom 5. 1 m (16'9") Stick 1 Shipping Height* Shipping Height at Boom Top Shipping Height with Guard Rail 2 Shipping Length 3 Tail Swing Radius 4 Length to Center of Rollers 5 Track Length 6 Ground Clearance 7 Track Gauge 8 Transport Width 500 mm (20") Shoes 600 mm (24") Shoes 700 mm (28") Shoes 9 Cab Height Cab Height with Top Guard 10 Counterweight Clearance** *Including shoe lug height. Reach boom dimensions were calculated with 1200 mm (48") width, GD 0. 91 m3 (1. 19 yd3 bucket) with 1380 mm (4'5") tip radius. 10 4 5 R3. 1 m (10'2") 3390 mm 3390 mm 3390 mm 8580 mm 2500 mm 3265 mm 4075 mm 440 mm 1990 mm 2520 mm 2590 mm 2690 mm 2890 mm 3100 mm 1010 mm 11'1" 11'1" 11'1" 28'2" 8'2" 10'9" 13'4" 1'5" 6'6" 8'3" 8'6" 8'10" 9'6" 10'2" 3'4" 3180 mm 3040 mm 3180 mm 8570 mm 2500 mm 3265 mm 4075 mm 440 mm 1990 mm 2520 mm 2590 mm 2690 mm 2890 mm 3100 mm 1010 mm R2. 6 m (8'6") 10'5" 9'12" 10'5" 28'1" 8'2" 10'9" 13'4" 1'5" 6'6" 8'3" 8'6" 8'10" 9'6" 10'2" 3'4" 19 318E Hydraulic Excavator Specifications Working Ranges All dimensions are approximate. Feet Meters 35 30 25 20 15 11 10 9 8 7 6 5 4 3 4 10 5 0 5 10 15 20 25 3 2 1 0 1 2 3 4 5 6 7 8 5 2 R3. 1 m (10'2") 7 1 6 R2. 6 m (8'6") 11 35 10 9 30 8 25 7 6 20 5 15 4 3 10 2 5 1 0 1 Meters Feet 0 Reach Boom 5. 1 m (16'9") Stick 1 Maximum Digging Depth 2 Maximum Reach at Ground Level 3 Maximum Cutting Height 4 Maximum Loading Height 5 Minimum Loading Height 6 Maximum Depth Cut for 2440 mm (8'0") Level Bottom 7 Maximum Vertical Wall Digging Depth 6590 mm 9260 mm 9220 mm 6570 mm 1810 mm 6400 mm 5390 mm R3. 1 m (10'2") 21'7" 30'5" 30'3" 21'7" 5'11" 21'0" 17'8" 6090 mm 8780 mm 8930 mm 6280 mm 2310 mm 5860 mm 4920 mm R2. 6 m (8'6") 20'0" 28'10" 29'4" 20'7" 7'7" 19'3" 16'2" Reach boom dimensions were calculated with 1200 mm (48") width, GD 0. 91 m3 (1. 19 yd3 bucket) with 1380 mm (4'5") tip radius. 20 Major Component Weights Base Machine (with boom cylinder, without counterweight, front linkage and track) Long Undercarriage Counterweight Boom (includes lines, pins and stick cylinder) Reach Boom – 5. 1 m (16'9") Reach Boom for CGC – 5. 1 m (16'9") Stick (includes lines, pins and bucket cylinder) R3. 1 m (10'2") R2. 6 m (8'6") R3. 1 m (10'2") for CGC Track Shoe (Long/per two tracks) 500 mm (20") Triple Grouser 600 mm (24") Triple Grouser 700 mm (28") Triple Grouser 5900 kg 3930 kg 3400 kg 1500 kg 1500 kg 1000 kg 910 kg 1010 kg 2240 kg 2480 kg 2710 kg 12, 860 lb 8, 670 lb 7, 500 lb 3, 310 lb 3, 310 lb 2, 210 lb 2, 010 lb 2, 230 lb 4, 940 lb 5, 470 lb 5, 980 lb All weights are rounded up to nearest 10 kg and lb except for buckets. Kg and lb were rounded up separately so some of the kg and lb do not match. Base machine includes 75 kg (165 lb) operator weight, 90% fuel weight, and undercarriage with center guard. Operating Weight and Ground Pressure 700 mm (28") Triple Grouser Shoes kg Reach Boom – 5. 1 m (16'9") R3. 1 m (10'2") R2. 6 m (8'6") 19 200 19 100 lb 42, 330 42, 110 kPa 38 38 psi 5. 51 5. 51 kg 19 000 18 900 600 mm (24") Triple Grouser Shoes lb 41, 890 41, 670 kPa 44 43 psi 6. 38 6. 24 kg 18 700 18 600 500 mm (20") Triple Grouser Shoes lb 41, 230 41, 010 kPa 52 52 psi 7. 54 7. 54 Bucket and Stick Forces Reach Boom 5. 1 m (16'9") Stick General Duty Bucket Digging Force (ISO) Stick Digging Force (ISO) Bucket Digging Force (SAE) Stick Digging Force (SAE) Severe Duty Bucket Digging Force (ISO) Stick Digging Force (ISO) Bucket Digging Force (SAE) Stick Digging Force (SAE) R3. 1 m (10'2") 123 kN 77 kN 109 kN 74 kN 123 kN 76 kN 107 kN 74 kN 27, 700 lb 17, 200 lb 24, 400 lb 16, 700 lb 27, 700 lb 17, 100 lb 24, 100 lb 16, 700 lb 123 kN 86 kN 109 kN 83 kN 123 kN 86 kN 107 kN 82 kN R2. 6 m (8'6") 27, 700 lb 19, 200 lb 24, 400 lb 18, 600 lb 27, 700 lb 19, 200 lb 24, 100 lb 18, 400 lb Caterpillar recommends using appropriate work tools to maximize the value customers receive from our products. Use of work tools, including buckets, which are outside of Caterpillar’s recommendations or specifications for weight, dimensions, flows, pressures, etc. may result in less-than-optimal performance, including but not limited to reductions in production, stability, reliability, and component durability. Improper use of a work tool resulting in sweeping, prying, twisting and/or catching of heavy loads will reduce the life of the boom and stick. 21 318E Hydraulic Excavator Specifications Reach Boom Lift Capacities Load Point Height Load at Maximum Reach Load Radius Over Front Load Radius Over Side Boom – 5. 1 m (19'9") Stick – R3. 1 m (10'2") 1. 5 m/5. 0 ft 3. 0 m/10. 0 ft Counterweight – 3. 4 mt (3. 8 t) Shoes – 700 mm (28") triple grouser with step 4. 5 m/15. 0 ft 6. 0 m/20. 0 ft 7. 5 m/25. 0 ft Bucket – None m ft 7. 5 m 25. 0 ft 6. 0 m 20. 0 ft 4. 5 m 15. 0 ft 3. 0 m 10. 0 ft 1. 5 m 5. 0 ft Ground Line –1. 5 m –5. 0 ft –3. 0 m –10. 0 ft –4. 5 m –15. 0 ft kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb *2700 *6, 000 *2400 *5, 300 *2350 *5, 100 *2350 *5, 200 *2500 *5, 500 *2800 *6, 100 *3300 *7, 300 *4400 *9, 850 *5050 *11, 100 *2700 *6, 000 *2400 *5, 300 *2350 *5, 100 2300 5, 050 2200 4, 800 2200 4, 850 2400 5, 300 2850 6, 350 4150 9, 400 5. 50 17. 60 6. 76 21. 98 7. 52 24. 59 7. 93 25. 99 8. 03 26. 36 7. 85 25. 76 7. 36 24. 12 6. 49 21. 17 5. 03 16. 22 *5450 *12, 150 *9050 *20, 350 *5450 *12, 150 *9050 *20, 350 *7350 *15, 650 *8100 *19, 450 *7200 *16, 550 *10 050 *22, 850 *11 100 *23, 950 *8800 *18, 700 *7350 *15, 650 *8100 *19, 450 *7200 *16, 550 8500 18, 250 8600 18, 450 *8800 *18, 700 *5200 *11, 200 *6600 *14, 200 *7550 *16, 350 *7900 *17, 100 *7500 *16, 200 *5950 *12, 500 *5200 *11, 200 5050 10, 900 4800 10, 250 4650 10, 000 4650 10, 000 4850 10, 400 *3600 *7, 850 *3800 *8, 300 *4350 *9, 450 *5050 *10, 900 5550 11, 850 5450 11, 700 *5450 *11, 650 *3600 *7, 850 3750 8, 050 3600 7, 700 3400 7, 250 3250 6, 950 3150 6, 750 3150 6, 800 *2400 *3750 *7, 450 4100 8, 750 4000 8, 600 *2400 2550 5, 400 2450 5, 250 2350 5, 050 Boom – 5. 1 m (19'9") Stick – R2. 6 m (8'6") 1. 5 m/5. 0 ft 3. 0 m/10. 0 ft Counterweight – 3. 4 mt (3. 8 t) Shoes – 700 mm (28") triple grouser with step 4. 5 m/15. 0 ft 6. 0 m/20. 0 ft 7. 5 m/25. 0 ft Bucket – None m ft 7. 5 m 25. 0 ft 6. 0 m 20. 0 ft 4. 5 m 15. 0 ft 3. 0 m 10. 0 ft 1. 5 m 5. 0 ft Ground Line –1. 5 m –5. 0 ft –3. 0 m –10. 0 ft –4. 5 m –15. 0 ft kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb kg lb *7, 500 *7, 500 *3500 *6, 450 *4200 *9, 200 *4750 *10, 250 *5350 *11, 550 5550 11, 950 5500 11, 800 *3500 *6, 450 3700 7, 950 3550 7, 650 3400 7, 300 3250 7, 000 3200 6, 900 *3250 *7, 250 *2850 *6, 300 *2750 *6, 050 *2800 *6, 150 *3000 *6, 550 *3350 *7, 400 *4100 *9, 100 *5250 *11, 500 5250 11, 550 *3250 *7, 250 *2850 *6, 300 *2750 *6, 050 2550 5, 600 2450 5, 350 2450 5, 400 2700 5, 950 3350 7, 450 5250 11, 550 4. 76 15. 12 6. 19 20. 06 7. 01 22. 90 7. 44 24. 40 7. 56 24. 80 7. 36 24. 16 6. 84 22. 39 5. 88 19. 18 4. 22 13. 48 *8750 *18, 550 *8750 *18, 550 *6200 *13, 800 *10 750 *24, 150 *6200 *13, 800 *10 750 *24, 150 *6750 *15, 550 *10 950 *24, 950 *10 500 *22, 650 7500 15, 850 *6750 *15, 550 8650 18, 550 8800 18, 850 7500 15, 850 *4550 *9, 850 *5800 *12, 450 *7050 *15, 250 *7850 *16, 950 *7950 *17, 200 *7250 *15, 650 *4550 *9, 850 5400 11, 650 5050 10, 850 4800 10, 300 4700 10, 150 4750 10, 250 *3400 2450 *Indicates that the load is limited by hydraulic lifting capacity rather than tipping load. [. . . ] Bucket weight with General Duty tips. Caterpillar recommends using appropriate work tools to maximize the value customers receive from our products. Use of work tools, including buckets, which are outside of Caterpillar’s recommendations or specifications for weight, dimensions, flows, pressures, etc. may result in less-than-optimal performance, including but not limited to reductions in production, stability, reliability, and component durability. [. . . ]