User manual CATERPILLAR 160M2 AWD BROCHURE

[. . . ] Machine design features, like angled doors, provide excellent visibility. Operator Comfort The Cat® Comfort Series suspension seat and arm/wrist rests are fully adjustable for improved comfort and productivity. Extra leg room, easy-to-reach long-life rocker switches and revolutionary joystick controls make this the most comfortable cab in the industry. Standard HVAC system The high capacity system dehumidifies and pressurizes the cab, circulates fresh air, seals out dust and keeps windows clear. Low Interior Sound and Vibration Levels Multiple isolation mounts along with relocated hydraulic pump and valves significantly improve operator comfort and productivity. In-Dash Instrument Cluster Easy-to-read, high-visibility gauges and warning lamps keep the operator aware of critical system information. 3 Steering and Implement Controls Unprecedented precision and ease of operation. Ease of Operation Two electro-hydraulic joysticks require up to 78% less hand and wrist movement than conventional lever controls for greatly enhanced operator comfort and efficiency. The intuitive control pattern allows both new and experienced operators to quickly become productive. Joystick Functions Optimum control at your fingertips: · The left joystick primarily controls the machine direction and speed including steering, articulation, return-to-center, wheel lean, gear selection, left moldboard lift cylinder and float. [. . . ] The front 240° of circle teeth are hardened to reduce wear and ensure component reliability. Articulation Hitch A large tapered roller bearing at the lower pivot carries loads evenly and smoothly. Sealed to prevent contamination, a locking pin prevents articulation for safety during service or transport. Aggressive Blade Angle Allows material to roll more freely along the blade, particularly dry materials or cohesive soils. Better material control gets the job done faster, requires less power and saves fuel. Fast, Easy Adjustment Means Tight Components Shims and patented top-adjust wear strips are easy to add or replace, dramatically reducing downtime and operating costs. Durable nylon composite wear inserts maximize circle torque and component life. Sacrificial brass wear strips between the blade mounting group and moldboard can be replaced easily. Shimless Moldboard Retention System uses vertical and horizontal adjusting screws to keep moldboard wear strips aligned for reduced blade chatter, precise blade control and dramatic reductions in service time. Moldboard Heat-treated rails, hardened cutting edges and end bits, and heavy duty bolts assure reliability and long service life. The link bar allows extreme moldboard positioning for bank sloping, ditch cutting and cleaning. 7 All Wheel Drive (AWD) Expanded machine versatility. All Wheel Drive (AWD) The AWD arrangement utilizes dedicated left and right pumps for precise hydraulic control. The infinitely variable pumps and motors maximize torque in each gear delivering the most power to the ground in the industry and increasing productivity. Maximum Net Power When AWD is engaged, flywheel horsepower is automatically increased by an additional 41 kW (55 hp) compared to the rear drive model. This offsets the parasitic losses and maximizes net power to the ground for increased productivity. Hydrostatic Mode Standard with AWD, this mode disengages the transmission and provides hydraulic power to the front wheels only. The ground speed is infinitely variable between 0-8 km/h (0-5 mph), perfect for precise finish work. Steering Compensation Cat Steering Compensation System enables a "powered turn" by adjusting the outside front tire speed up to 50% faster than the inside tire. The result is improved control, less damage to surfaces and a dramatic reduction of turning radius in poor underfoot conditions. 8 Hydraulics Advanced machine control. Advanced Electro-Hydraulic System Incorporates a state-of-the-art electro-hydraulic system as the foundation for revolutionary changes in machine and advanced joystick controls. Blade Float Allows the blade to move freely under its own weight. By floating both cylinders, the blade can follow the contours of the road, especially useful when removing snow. Integral hydraulic and electrical components are standard on M2 Series (Grade Control Ready). · The optional Cat AccuGradeTM System automatically controls the blade, improving operator efficiency and productivity. AccuGrade technology reduces the need for traditional survey stakes or grade checkers, so you can reach grade faster and in fewer passes. The AccuGradeTM Attachment Ready Option provides additional mounting brackets, cab controls and electrical harnesses for easy installation of Cross Slope, Sonic, Laser, GPS or ATS electronics kits. · AccuGradeTM Attachment Ready Option The AccuGrade System is fully integrated into the machine design, making installation quick and easy. Integral hydraulic and electrical components are standard on the M Series 2 (Grade Control Ready). The AccuGrade Attachment Ready Option provides additional mounting brackets, cab controls and electrical harnesses for easy installation of the Cross Slope, Sonic, Laser, GPS or ATS electronics kits. Automatic Engine Deration Protects the engine by automatically lowering engine torque output and alerting the operator if critical conditions are detected. 10 Work Tools and Attachments Equip your machine for the job. Moldboard Options Standard moldboard is 4. 3 m × 610 mm (14 ft × 24 in). [. . . ] · No engine derating required up to 3048 m (10, 000 ft). 4. 05 km/h 5. 5 km/h 7. 99 km/h 11. 02 km/h 17. 1 km/h 23. 27 km/h 32. 04 km/h 46. 6 km/h 3. 19 km/h 5. 98 km/h 8. 7 km/h 13. 51 km/h 25. 29 km/h 36. 8 km/h 2. 52 mph 3. 42 mph 4. 97 mph 6. 82 mph 10. 63 mph 14. 46 mph 19. 91 mph 28. 96 mph 1. 98 mph 3. 72 mph 5. 41 mph 8. 4 mph 15. 7 mph 22. 87 mph Power Train Forward/Reverse Gears Transmission Brakes Service Service, surface area Parking Secondary 8 Fwd/6 Rev Direct Drive Powershift Multiple Oil Disc 23 000 cm2 3, 565 in2 Multiple Oil Disc Dual Circuit Control Hydraulic System Circuit type Pump type Pump output Maximum system pressure Reservoir tank capacity Standby Pressure Parallel Variable Piston 210 L/min 55. 5 gal/ min 24 150 kPa 3, 503 psi 60 L 4200 kPa 15. 9 gal 609 psi · Pump output measured at 2, 150 rpm. 14 Service Refill Fuel Capacity Cooling system Hydraulic system Total Tank Engine Oil Trans. /Diff. / Final Drives Tandem housing (each) Front wheel spindle bearing housing Circle drive housing 416 L 56 L 100 L 64 L 30 L 65 L 64 L 0. 5 L 7L 110 gal 14. 8 gal 26. 4 gal 16. 9 gal 7. 9 gal 17. 2 gal 16. 9 gal 0. 13 gal 1. 8 gal Tandems Height Width Sidewall thickness Inner Outer Drive chain pitch Wheel axle spacing Tandem oscillation Front up Front down 506 mm 210 mm 16 mm 18 mm 50. 8 mm 1523 mm 15° 25° 19. 9 in 8. 3 in 0. 63 in 0. 71 in 2 in 59. 95 in Blade Range Circle centershift Right 728 mm 28. 7 in Left 695 mm 27. 4 in Moldboard sideshift Right 660 mm 26 in Left 510 mm 20. 1 in Maximum blade 90° position angle Blade tip range Forward 40° Backward 5° Maximum shoulder reach outside of tires Right 2278 mm 89. 7 in Left 2090 mm 82. 3 in Maximum lift 452 mm 17. 8 in above ground Maximum depth 750 mm 29. 5 in of cut Moldboard Blade width Moldboard Height Thickness Arc radius Throat clearance Cutting edge Width Thickness End Bit Width Thickness Blade Pull Base GVW Max GVW Down Pressure Base GVW Max GVW 4. 2 m 610 mm 22 mm 413 mm 166 mm 152 mm 16 mm 152 mm 16 mm 7183 kg 9092 kg 7265 kg 10 380 kg 14 ft 24 in 0. 87 in 16. 3 in 6. 5 in 6 in 0. 6 in 6 in 0. 6 in 15, 836 lb 20, 044 lb 16, 016 lb 22, 884 lb Frame Circle Diameter 1530 mm Blade beam 40 mm thickness Drawbar Height 152 mm Width 76. 2 mm Thickness 12. 7 mm Front-top/bottom plate Width 300 mm Thickness 16 mm Front frame structure Height 304. 8 mm Width 304. 8 mm Thickness 15. 9 mm Front axle Height to center 600 mm Wheel lean, 18° left/right Total oscillation 32° per side 60. 2 in 1. 6 in Ripper Ripping depth, maximum Ripper shank holders Ripper shank holder spacing Penetration force Pryout force Machine length increase, beam raised 426 mm 5 533 mm 9440 kg 13 322 kg 1031 mm 16. 8 in 6 in 3 in 0. 5 in 11. 8 in 0. 63 in 12 in 12 in 0. 63 in 23. 6 in 21 in 371. 7 lb 29, 370 lb 40. 6 in · Front-top/bottom plate ­ width tolerance ±2. 5 mm (0. 098 in). 15 160M2/160M2 AWD Motor Grader Specifications Scarifier Front, V-Type: 1205 mm Working width Front, V-Type, 5 or 11 tooth Working width 1031 mm Scarifying depth, 467 mm maximum Scarifier shank 5/11 holders Scarifier shank 116 mm holder spacing Mid, V-Type Working width 1184 mm Scarifying depth, 292 mm maximum Scarifier shank 11 holders Scarifier shank 116 mm holder spacing Mid, straight Working width 1800 mm Scarifying depth, 317 mm maximum Scarifier shank 17 holders Scarifier shank 111 mm holder spacing Front, V-Type Scarifying depth, 1031 mm maximum Scarifier shank 5/11 holders Scarifier shank 467 mm holder spacing Rear Working width 2133 mm Scarifying depth, 426 mm maximum Scarifier shank 9 holders Scarifier shank 267 mm holder spacing 47. 4 in Weights Gross Vehicle Weight, base Total 17 296 kg Front axle 4236 kg Rear axle 13 060 kg Gross Vehicle Weight, max Total 23 947 kg Front axle 6052 kg Rear axle 16 531 kg Operating Wt, typically equipped Total 19 620 kg Front axle 5258 kg Rear axle 14 362 kg 38, 131 lb 9, 339 lb 28, 792 lb 52, 795 lb 13, 343 lb 36, 444 lb 43, 255 lb 11, 592 lb 31, 662 lb Standards ROPS/FOPS Steering Brakes Sound ISO 3471; ISO 3499 ISO 5010 ISO 3450, ISO 10265 ISO 6394; ISO 6395 40. 6 in 18. 4 in 4. 6 in 46. 6 in 11. 5 in 4. 6 in · Base operating weight calculated on standard machine configuration with 14. 00-24 10PR (G-2) tires, full fuel tank, coolant, lubricants and operator. Weights ­ AWD 70. 9 in 12. 5 in Gross Vehicle Weight, max Total 23 947 kg Front axle 6418 kg Rear axle 17 529 kg Operating Wt, typically equipped Total 20 512 kg Front axle 5805 kg Rear axle 14 707 kg 52, 795 lb 14, 149 lb 38, 645 lb 45, 221 lb 12, 798 lb 32, 424 lb 4. 4 in 40. 6 in 18. 4 in 84 in 16. 8 in 10. 5 in 16 Dimensions 1 10 9 8 11 12 13 7 6 3 5 4 2 1 Height ­ Top of Cab 2 Height ­ Front Axle Center 3 Length ­ Between Tandem Axles 4 Length ­ Front Axle to Moldboard 5 Length ­ Front Axle to Mid Tandem 6 Length ­ Front Tire to Rear of Machine 7 Length ­ Counterweight to Ripper 8 Ground Clearance at Rear Axle 9 Height to Top of Cylinders 10 Height to Exhaust Stack 11 Width ­ Tire Center Lines 12 Width ­ Outside Rear Tires 13 Width ­ Outside Front Tires 3287 mm 600 mm 1523 mm 2557 mm 6126 mm 8898 mm 10 140 mm 344 mm 3043 mm 3242 mm 2141 mm 2581 mm 2581 mm 129. 4 in 23. 6 in 60 in 100. 7 in 241 in 350. 3 in 399. 2 in 13. 5 in 119. 8 in 127. 6 in 84. 3 in 101. 6 in 101. 6 in Optional Tire Arrangements Total machine width and changes in machine weight are shown for common tire options. Wheel Group 10x24 MP 10x24 MP 10x24 MP 14x25 MP 14x25 MP 14x25 MP 14x25 MP Tires 14. 00R24 Michelin XGLA2 1 Star 14. 0R24 Bridgestone VSW 1 Star 14. 0R24 Bridgestone VKT 1 Star 17. 5R25 Michelin XTLA 1 Star 17. 5R25 Michelin XSNO Plus 1 Star 17. 5R25 Michelin XHA 1 Star 17. 5R25 Bridgestone VKT 1 Star Width ­ Outside Front Tires 2576 mm 101. 4 in 2583 mm 101. 7 in 2562 mm 100. 9 in 2703 mm 106. 4 in 2692 mm 106 in 2692 mm 106 in 2729 mm 107. 4 in Width ­ Outside Rear Tires 2576 mm 101. 4 in 2583 mm 101. 7 in 2562 mm 100. 9 in 2703 mm 106. 4 in 2692 mm 106 in 2692 mm 106 in 2729 mm 107. 4 in Tire Arrangement Weight 335 kg 738 lb 523 kg 1, 152 lb 528 kg 1, 164 lb 504 kg 1, 112 lb 588 kg 1, 297 lb 636 kg 1, 402 lb 702 kg 1, 549 lb · Based off the standard arrangement, AWD arrangements will have between 250­470 mm (9. 8­19. 5 in) additional width. · For a complete list of tire options, contact your local Cat dealer. 17 160M2/160M2 AWD Standard Equipment Standard equipment may vary. Consult your Cat dealer for details. POWER TRAIN Air cleaner, dual stage, dry type, diesel, with automatic engine derate and automatic dust ejector, service indicator through Cat Messenger Air-to-air after cooler (ATAAC) Belt, serpentine, automatic tensioner Brakes, oil disc, four-wheel, hydraulic Demand fan, hydraulic Differential, lock/unlock Drain, engine oil, ecology Electronic over speed protection Engine, C9. 3 with ACERT Technology, Tier 4 Interim and EU Stage IIIB emissions regulations Fuel tank, 416 L (110 gal), ground level access and sediment drain Muffler, under hood Parking brake ­ multi-disc, sealed, oil-cooled Priming pump, fuel Rear axle, modular Sediment drain, fuel tank Tandem drive Transmission, 8F/6R, power shift, direct drive VHP (Variable Horsepower) ELECTRICAL Alarm, back up Alternator, 150 ampere, sealed Batteries, maintenance free, heavy duty, 1125 CCA Breaker panel, ground accessible Cab harness and electrical hydraulic valves Electrical system, 24V Grade Control Ready ­ Cab harness, software, electrical hydraulic valves, bosses and brackets Lights, roof-mounted roading, reversing, LED stop and tail Product Link Ready Starter, electric OPERATOR ENVIRONMENT Accelerator Air conditioning with heater Arm and wrist rest, adjustable Articulation, automatic Return-to-Center Ashtray and lighter Cat® Messenger operator information system Centershift pin indicator Coat hook Cup holder Display, digital speed and gear Doors, left and right side with wiper Gauge, machine level Gauge cluster (analog) ­ fuel, articulation, engine coolant temp, engine rpm, hydraulic oil temp, regen Hour meter, digital Joystick hydraulic controls right/left blade lift with float position, circle drive, blade sideshift and tip, centershift, front wheel lean, articulation and power steering Joystick, adjustable armrests Joystick gear selection Joystick hydraulic power steering Ladders, cab, left and right side Lights, night time cab Mirror, inside rearview, wide angle Power port, 12V Radio Ready, Entertainment ROPS cab, sound suppressed 70 dB(A) Seat, cloth-covered, comfort suspension Seat belt, retractable 76 mm (3 in) Storage area for cooler/lunchbox Throttle control, electronic Windows, laminated glass: fixed front with intermittent wiper side and rear (3) FLUIDS Antifreeze Extended Life Coolant to ­35° C (­30° F) TIRES, RIMS AND WHEELS Partial allowance for tires on 254 × 607 mm (10 × 24 in) multi-piece rims is included in the base machine price and weight OTHER STANDARD EQUIPMENT Accumulators, brake, dual certified Anti-glare paint Bumper, rear, integrated with hitch CD ROM Parts Book Clutch, circle drive slip Cutting edges 152 × 16 mm (6 × 5/8 in) curved DH-2 steel 19 mm (3/4 in) mounting bolts Doors (3), engine compartment, locking Drawbar ­ 6 shoes, replaceable wear strips Electrical hydraulic valves, hydraulic lines for base 8 functions Endbits 16 mm (5/8 in) DH-2 steel 19 mm (3/4 in) mounting bolts Fluid check, ground level Frame, articulated, with safety lock Ground level engine shutdown Hammer (emergency exit) Horn, electric Hydraulic lines for base functions Lockout, hydraulic implement (for roading and servicing) Moldboard ­ 4267 × 610 × 22 mm (14 ft × 24 in × 7/8 in) Mounting, cab roof accessories Pump, hydraulic, high capacity, 98 cm³ (6 in³) Radiator, cleanout access (both sides with swing doors) Secondary steering Serviceability, LH side S·O·SSM ports: engine, hydraulic, transmission, coolant, fuel Tandem walkway/guards Tool box Tow hitch 18 160M2/160M2 AWD Optional Equipment Optional equipment may vary. [. . . ]