User manual CARRIER V2203-DI SERVICE PARTS LIST REV C

[. . . ] 38 PART NUMBER INDEX Index-1 62--11335 INTRODUCTION This Parts List identifies service replacement parts for the Carrier Transicold models listed in Table 1--1. These diesel engines are manufactured exclusively for Carrier Transicold transport refrigeration by Kubota. REPLACEMENT ENGINE PART NUMBER Table 1-1. Model Chart MODEL NUMBER V2203L--DI--E3B--CTD--2 ENGINE TYPE CT4--134--DI (1700 RPM) ENGINE PART NUMBER 26--00128--00 26--00128--06 26--00128--12 26--00128--01 26--00128--07 26--00128--13 26--00128--02 26--00128--08 26--00128--14 26--00128--04 26--00128--10 26--00128--16 26--00128--05 26--00128--11 26--00128--17 26--00128--09 26--00128--15 V2203L--DI--E3B--CTD--3 CT4--134--DI (1800 RPM) V2203L--DI--E3B--CTD--1 CT4--134--DI (2200 RPM) V2203L--DI--E3B--CTD--6 CT4--134--DI (1800 RPM) V2203L--DI--E3B--CTD--4 V2203L--DI--E3B--CTD--5 CT4--134--DI (1700 RPM) CT4--134--DI (1800 RPM) ENGINE SERIAL NUMBER MATRIX Old Serial Number: 654321 6 digits all in numerals Current Serial Number: Z482- 7 K A 176 Last 3 Digits in Numerals (1 to 999 Units Manufactured) 7th Digit Sequential Number ot Letter (Units Manufactured) Alphabetical Letter or Numeral Unit Number Sequence Alphabetical Letter Month 0 to 9 to 19, 998 A 19, 999--20, 997 B 20, 998--21, 996 C 21, 997--22, 995 6th Digit Alphabetical Letter (Month of Manufacture -- 1st Letter 1--9999 Units, 2nd Letter 10, 000--19, 998 Units) A, B C, D E, F G, H J, K L, M N, P Q, R S, T U, V W, X Y, Z Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec 5th Digit Alphabetical Letter or Numerals (Year of Manufacture) Alphabetical Letter or Numeral Year Basic Model Number WXY123456789ABCDE 98 99 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 i 62--11335 ORDERING INSTRUCTIONS All orders and inquiries for parts must include: Unit Serial Number Part No. [. . . ] FUEL PUMP ASSEMBLY 7 1 2 3 4 5 6 5 6 8 9 11 12 10 13 14 3 16 15 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part Number 25--38666--00 25--38666--14 25--38666--13 25--38666--08 25--38666--09 25--38666--07 25--38666--11 29--50052--50 25--38666--10 25--38666--05 25--38666--01 25--38666--02 25--38666--04 25--38666--03 25--38666--12 25--38666--16 Description Pump Assembly, Fuel Lift -- Includes: Bolt, Banjo Gasket, Copper O--Ring Adapter O--Ring Spring, Pump Valve Pump, Hand Priming Valve, Fuel Pump Cir--Clip Tappet Assembly Piston, Fuel Pump Spring, Fuel Pump Gasket, Copper O--Ring Plug, Fuel Pump Bolt, Eye Joint -- Includes: Filter (Brass) Qty 1 1 4 1 2 2 1 2 1 1 1 1 1 1 1 1 62--11335 26 22. PULLEY 2 3 1 Item 1 Part Number 25--15564--00 25--39482--00 2 3 25--37580--07 25--15289--00 25--37700--00 Description Pulley, Crankshaft (Engines 26-00128-00, -02, -05, -06, -08, -09, -11, -12, -14, -15, -17) Pulley, Crankshaft (Engines 26-00128-01, -04, -07, -10, -13, -16) Pulley, Water Pump (Engines 26-00128-00, -02, -05, -06, -08, -09, -11, -12, -14, -15, -17) Pulley, Water Pump (Engines 26-00128-01, -04, -07, -10, -13, -16) Key, Feather Qty 1 1 1 27 62--11335 23. FAN 2 1 3 Item 1 2 3 Part Number 25--39320--00 38--00525--00 25--39226--00 25--39227--00 25--39480--00 Description Fan -- Engines 26-00128-01, -07, -13 Fan -- Engines 26-00128-04, -10, -16 Spacer -- Engines 26-00128-04, -10, -16 Bolt, M6 x 30MM -- Used In Conjunction With Item 2 Bolt -- Required When Item 2 Is Not Used Qty 1 1 1 62--11335 28 24. Starter - Engines 26-00128-00, -01, -02, -04, -05, -06, -07, -08, -09, -10, -11, -12, -13, -14, -15, -16, -17 2 1 6 5 4 3 Item 1 2 3 4 5 6 Part Number 25--39476--00 25--39463--00 25--39464--00 25--39465--00 25--37680--00 25--35687--00 Description Starter Assembly Bolt Stud Cord, Stop Solenoid Nut, M8 Washer, Spring Qty 1 1 1 1 1 1 29 62--11335 24. b. Starter - Engines 26-00128-09, -15 2 1 5 6 4 3 7 Item 1 2 3 4 5 6 7 Part Number 25--39587--00 25--37663--00 25--38767--00 25--35690--00 25--37680--00 25--35687--00 25--39135--03 Description Starter Assembly Bolt Stud Washer, Spring Nut, M8 Washer, Spring Cord, Stop Solenoid Qty 1 1 1 1 1 1 1 62--11335 30 25. PLUG 1 2 3 Item 1 2 3 Part Number 25--38052--00 25--38053--00 25--37049--00 Description Plug Washer, With Rubber Plug Qty 1 1 1 31 62--11335 26. THERMOSTAT 4 5 3 15 2 1 6 7 8 9 10 14 13 11 12 Item 1 2 3 4 5 6 7 Part Number 25--37559--01 25--37558--00 25--37557--00 25--37662--00 25--39466--00 44--00045--06 25--39483--00 25--37560--00 Description Thermostat, Kit -- Includes: Gasket, Thermostat Housing Housing, Thermostat -- Straight Bolt Hose, By--pass -- Includes: Clamp Flange, Thermostat -- Engines 26-00128-00, -02, -05, -06, -08, -09 , -11, -12, -14, -15, -17 -- Includes: Flange, Thermostat -- Engines 26-00128-01, -04, -07, -10, -13, -16 -- Includes: Pipe, Water Return Washer, Spring Nut, Hex M8 Bolt, M8--1. 25 x 65MM Bolt, M8 x 22MM Long -- Grade 7 Gasket, Thermostat Flange Stud Housing, Thermostat -- 90_ Qty 1 1 1 2 1 2 1 1 2 1 1 2 1 1 1 8 9 10 11 12 13 14 15 25--38727--00 25--35687--00 25--35685--00 25--37664--00 25--38283--00 25--37561--00 25--37237--00 25--38735--00 62--11335 32 27. WATER PUMP 10 12 11 6 7 8 9 2 3 1 5 4 13 11 14 15 16 11 Qty 1 1 1 1 1 1 1 1 1 2 7 2 2 8 8 3 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part Number 25--15568--00SV NSS 25--37580--05 25--37580--20 NSS NSS NSS NSS 25--15569--00 25--37671--00 25--35687--00 25--35685--00 25--38718--00 25--35692--00 25--39084--00 25--37148--00 Description Pump Assembly, Water -- Includes: Body, Water Pump Flange, Water Pump Kit, Water Pump -- Includes: Impeller, Water Pump Seal, Water Pump Slinger Shaft, Water Pump Gasket, Water Pump Stud Washer, Spring Nut, Hex M8 Bolt, M8--1. 25 x 28MM Washer, Spring, M6 Bolt, M6--1. 00 x 18MM Bolt, M8 X 87 MM Long -- Grade 7 33 62--11335 28. VALVES AND ROCKER ARMS 13 11 10 9 12 15 14 18 17 16 6 10 19 3 4 7 5 8 11 13 12 2 1 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part Number 25--38087--00 25--38088--00 25--39338--00 25--37262--00 25--37263--00 25--37264--00 25--37266--00 25--39334--00 25--37268--00 25--37271--00 25--37686--00 25--35687--00 25--37425--00 25--37272--00 25--39189--00 25--39090--00 25--37277--00 25--37276--00 25--39023--00 Description Valve, Intake Valve, Exhaust Seal, Valve Stem Spring, Valve Retainer, Spring Keeper, Valve Cap, Valve Shaft, Rocker Arm Bracket, Rocker Arm Washer, Rocker Arm Shaft Washer, Plain Washer, Spring Bolt Spring, Rocker Arm Bolt Rocker Arm -- Includes: Nut, Rocker Arm Adjusting Screw, Rocker Arm Adjusting Pin, Spring Qty 4 4 8 8 8 8 8 1 4 2 2 8 2 3 4 8 8 8 1 62--11335 34 29. INTAKE MANIFOLD 7 4 10 12 11 12 3 8 7 9 10 1 2 6 8 5 Item 1 2 3 4 5 6 7 8 9 10 Part Number 25--39467--00 25--39590--00 25--38727--00 25--39468--00 25--39469--00 25--37659--00 25--39188--00 25--39470--00 25--39471--00 25--39472--00 25--39473--00 25--39481--00 Description Assembly, Manifold, Intake -- Engines 26-00128-00, -01, -02, -04, -05, -06, -07, -08, -10, -11, -12, -13, -14, -16, -17 -- Includes: Assembly, Manifold, Intake -- Engines 26-00128-09, -15 -- Includes: Pipe, Water Return Stud Stud Bolt Gasket Nut, Flange Bolt, Flange Bolt, Flange Flange, Air Cleaner -- 90°-- Engines 26-00128-00, -02, -04, -05, -06, -08, -10, -11, -12, -14, -16, -17 Flange, Air Cleaner -- Straight -- Engines 26-00128-01, -07, -09, -13, -15 Heater, Intake Air Gasket, Flange Qty 1 1 1 1 7 1 2 A/R 1 1 1 2 11 12 25--39421--00 25--39422--00 35 62--11335 30. EXHAUST MANIFOLD 6 5 4 3 2 6 7 4 3 1 Item 1 2 3 4 5 6 7 Part Number 25--39335--00 25--37238--00 25--35685--00 25--35687--00 25--39336--00 25--37237--00 25--39337--00 Description Manifold, Exhaust Gasket, Muffler Flange Nut, Hex M8 Washer, Spring Gasket, Exhaust Manifold Stud Gasket, Exhaust Manifold Qty 1 1 8 8 1 8 1 62--11335 36 31. ACCESSORIES AND SERVICE PARTS 1 2 3 4 Item Part Number 12--00584--01 1 12--00584--02 12--00584--03 25--15571--00 25--38774--00 25--38774--01 Description Engine Speed Control Unit (ENSCU) -- Engines 26-00128-00, -02, -05, -06, -08, -11, -12, -14, -17 Engine Speed Control Unit (ENSCU) -- Engines 26-00128-01, -04, -07, -10, -13, -16 Engine Speed Control Unit (ENSCU) -- Engines 26-00128-09, 15 Label, Pump Heater, Engine Block -- Includes: Extension Cord, Engine Block Heater (60" Long) Qty 1 2 3 4 1 1 1 37 62--11335 32. GASKET KIT 2 1 44 10 11 14 15 9 or 16 20 Thru 30 2 4 12 13 17 19 18 31 Thru 40 6 7 3 44 43 5 8 42 41 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part Number 25--39537--00 25--39027--00 25--39028--00 25--15534--00 25--37156--00 25--39376--00 25--38717--00 25--39188--00 25--39422--00 25--39337--00 25--39336--00 25--37238--00 25--38713--00 25--37041--00 25--15545--00 25--37537--00 25--37561--00 25--15569--00 25--37558--00 Description Kit, Gasket -- Includes Gasket, Oil Pan Gasket, Oil Pan Cover Gasket, Gear Case Gasket, Return Flange Gasket, Bearing Case Gasket, Case Cover Gasket, IN--Manifold Gasket, A/C Flange Gasket, Exhaust Manifold Gasket, Exhaust Manifold Gasket, Muffler Flange Gasket, Head Cover Gasket, Oil Pump Gasket, Plate Gasket, Pump Cover Gasket, Water Flange Gasket, Water Pump Gasket, Thermostat Qty 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 62--11335 38 33. GASKET KIT - Continued Item Part Number 20 25--37142--00 21 25--15581--00 22 25--37143--00 23 25--37158--00 24 25--37389--00 25 25--39032--00 26 25--37310--00 27 25--38664--00 28 25--37667--00 29 25--15547--00 30 25--37142--00 31 25--35136--05 32 25--38666--13 33 25--37492--00 34 25--39267--00 35 25--36641--00 36 25--39399--00 37 25--15395--00 38 25--36739--00 39 25--15073--00 40 25--39361--00 41 25--15543--00 42 25--37198--00 43 25--39338--00 44 25--37396--01 Description O--Ring O--Ring O--Ring O--Ring O--Ring O--Ring O--Ring O--Ring O--Ring O--Ring O--Ring Gasket Gasket Gasket Gasket Gasket Gasket Gasket Gasket Gasket Gasket Seal, Oil Seal, Oil Seal, Valve Stem Seal, Oil Qty 4 2 1 1 1 1 1 1 1 1 4 5 5 2 1 2 4 4 1 1 1 2 1 8 1 39 62--11335 PART NUMBER INDEX PART NO. [. . . ] 25--39534--00SV 25--39535--00 25--39537--00 25--39560--00SV 25--39563--00 PAGE NO. 25--39587--00 29--50052--50 29--70163--00 30--00463--00 38--00525--00 PAGE NO. 44--00045--01 44--00045--06 44--00045--25 58--00659--00 944030 PAGE NO. [. . . ]