User manual CARRIER 30EMLPD

[. . . ] i T-305PL Page 1 2 2 4 5 6 8 10 12 14 17 18 20 22 24 26 28 29 30 32 34 36 38 40 42 44 46 48 50 50 52 54 58 58 60 62 64 66 68 70 74 76 78 80 82 PARAGRAPH NUMBER 5. 13 AIR COMPRESSOR MOUNTING . . Page 84 86 88 88 89 T-305PL ii INTRODUCTION 1 INTRODUCTION 3. 6 USDA The unit may be supplied with fittings for additional temperature probes, which allow recording of USDA Cold Treatment data by the integral DataCORDER function of the Micro--Link refrigeration controller. 3. 7 Interrogator Units that use the DataCORDER function are fitted with interrogator receptacles for connection of equipment to download the recorded data. Two receptacles may be fitted; one accessible from the front of the container and the other mounted inside the container (with the USDA receptacles). [. . . ] 3. 21 Controlled Atmosphere The controlled atmosphere system is of the two purity type. This provides a second level of operation when additional removal of carbon dioxide is required. All units covered in this manual are fitted with the controlled atmosphere option. 3. 22 Arctic Mode To improve operation in cold ambients, the unit may be fitted with a crankcase heater and/or a condensate drain line heater. The crankcase heater is operated before start--up to warm the compressor oil and boil off any liquid refrigerant that may be present in the crankcase. The drain line heater is operated to prevent freezing of the evaporator condensate drain system. 3. 23 Humidification The unit may be equipped with the Carrier Transicold NatureFresh humidity management system. The system includes a water tank, water pump, water heater, and atomizer along with various control and monitoring devices. It is designed to add additional moisture into the supply air for control of cargo moisture level. A separately bound manual covering operation and parts for the CTD NatureFresh System is available (see the following chart). Manual Number T-297 Equipment Covered Humidity Management System Option Type of Manual Technical Supplement 3. 24 Power Correction The unit may be fitted with a set of power factor correction capacitors to assist in correction of imbalance in current draw by the compressor. 3. 25 Evaporator Evaporator section options include a hermetic thermal expansion valve with a choice of two sizes of heat exchangers. Must order 74--00201--01 stud assembly kit, which will modify stud to 5/16--18 and include 42--00407--01 (one--piece) gasket. 31 T-305PL 2. 18 EVAPORATOR FAN ASSEMBLY EFM -- 2 (Location) EFM- (Location) -1 4 3 2 1 2 3 4 5 7 8 9 12 11 6 10 T-305PL 32 2. 18 Item 1 2 3 4 5 6 NS NS NS NS NS NS 7 8 9 10 NS 10 NS 11 12 EVAPORATOR FAN ASSEMBLY (Continued) Part Number Description 69NT40--476 Mounting Bracket, Evaporator Fan Assembly 66U1--5321--5 Washer, Flat, 3/8, SST AU11JR241 Washer, Lock, 1/4, SST 66U1--5361--7 Bolt, Hex Head, 3/8--16 X 1. 00 Long, SST 54--00513--00SV Motor, Evaporator Fan (Two Speed) -- Includes: PL Key, 3/16 Square X 1--38 Long, SST 54--00122--21 Bearing 22--50087--00 Capacitor 54--50044--00 Relay, Motor 54--00521--22 Capacitor, Low Speed, 5 mF -- used ONLY with 54--00513--00/74899 22--50087--00 Capacitor, Low Speed, 15 mF-- used ONLY with 54--00513--00/51820 22--50088--00 Capacitor (20 F) High Speed (Microfarads) 34--01181--01 Washer, Flat, 5/16, SST 34--00792--10 Screw, Cap, Hex Head, 5/16--18 X 1--1/4 Long, SST 34--00667--12 Locknut, 5/16--18, SST 38--00126--00 Fan, Evaporator (EFM- -- Includes: -1) PL Setscrews, 5/16--24 X 5/8 Long, SST 38--00125--00 Fan, Evaporator (EFM- -- Includes: -2) PL Setscrews, 5/16--24 X 5/8 Long, SST 69NT35--1662 Shim, . 063 Thick (If Required) 69NT35--1662--1 Shim, . 090 Thick (If Required) 69NT35--1173 Bracket, Motor Mount Qty 4 24 24 24 2 1 2 1 1 1 1 1 16 8 8 1 2 1 2 2 2 2 Change 33 T-305PL 2. 19 EVAPORATOR COIL - REAR PANELS REMOVED - 1 (RRS and RTS) 20 21 22 23 2 3 8 9 5 6 3 4 6 7 8 17 10 11 18 12 13 14 15 16 19 T-305PL 34 2. 19 EVAPORATOR COIL - REAR PANELS REMOVED (Continued) Item Part Number Description 1 12--00500--01SV Sensor Assembly (RRS and RTS) 2 12--00495--20SV Sensor, Thermistor, Defrost (DTS) 3 34--01178--22 Screw, Hex Head, #8--32 X 1/2 Long, SST (For Mounting DTS) 4 66U1--6912--16 Thermostat, Heat Termination (HTT) 5 AA06JA166 Screw, Cap, Hex Head, 1/4--20 X 1/2 Long 6 AU11JR171 Washer, Lock, 1/4, SST 7 66U1--5361--25 Screw, Cap, Hex Head, 1/4--20 X 3/4 Long, SST 8 69NT35--2692--1 Washer, Fender, 1/4, SST 9 34--00655--10 Screw, Cap, Hex Head, 1/4--20 X 1--1/4 Long, SST 10 24--00006--02 Heater, Evaporator Coil 11 24--00003--00 Heater, Drain Pan NS 66U1--3803--1 Tube, Heat Shrink, 1/2 X 2--3/4 Long 12 -USDA Option -- Refer to Section 2. 20 NS 69NT35--6522 Retainer (For Heaters) 13 56--07905--00 Tubing 14 69NT35--9674--1 Tubing 15 69NT35--4027--1 Tubing 16 56--07323--00 Tubing OPTION 2 - NEW COIL WITH HERMETIC TXV and STANDARD HEAT EXCHANGER 17 81--01549--00 Coil, Evaporator 18 14--00273--03 Valve, Thermostatic Expansion, Hermetic 19 65--00144--00 Exchanger, Heat OPTION 3 - NEW COIL WITH HERMETIC TXV and LARGE HEAT EXCHANGER 17 81--01549--00 Coil, Evaporator 18 14--00273--01 Valve, Thermostatic Expansion, Hermetic 19 65--00144--01 Exchanger, Heat DEHUMIDIFICATION -76--00675--01 Kit, Humidity Sensor (Field installation, Units Provisioned for - Refer to Container Unit Matrix) -- Includes: 20 10--00413--00 Sensor, Humidity (HS) 21 66U1--5371--10 Screw, Hex Head, #10--24 X 1. 00 Long, SST 22 66U1--5321--8 Washer, Flat, #10, SST 23 68--13181--00 Bracket Assembly, Humidity Sensor Qty 1 1 3 1 1 10 9 A/R 4 4 1 A/R -3 1 1 1 1 1 1 1 1 1 1 -1 4 2 1 35 T-305PL 2. 20 USDA OPTION 1 2 4 6 1 2 4 6 3 5 6 Option -- D Option -- V 7 8 9 T-305PL 36 2. 20 USDA OPTION (Continued) Item Part Number Description OPTION D - CONNECTOR -76--00684--00 Kit, USDA (For field installation, units provisioned for rear-mounted USDA - See T-300) -- Includes: -76--00760--00 Kit, USDA (For field installation, units provisioned for side-mounted USDA - See T-300) -- Includes: 1 22--00397--12 Plug, Sealing 2 22--01660--00 Receptacle (PR1, PR2, PR3, Cargo Probe 4) (3--Pin) 3 22--01660--03 Receptacle, Interrogator (ICR) (5--Pin) NS 69NT41--992 Plate Assembly, USDA -- Includes: 4 69NT43--175 Cap, Dust, with Tether (3--Pin) 5 69NT43--176 Cap, Dust, with Chain (5--Pin) 6 22--01613--14 Contact, Pin, #16 (Used with 22-01660-00 and 22-01660-03) NS 69NT40--507--1 Door Assembly (Included and Used with REAR-Mount USDA only) NS 22--01660--04 Plug, Interrogator Socket (ICR) (5--Pin) OPTION V - CONNECTOR 7 22--02412--00 Receptacle, Interrogator (5--Pin) 8 22--02413--00 Cap, Dust, with Tether (5--Pin) 22--02398--02 Socket, Contact (Silver Plated) 9 22--02398--03 Socket, Contact (Gold Plated) USDA PROBE KITS 12--00342--03 Sensor Assembly, 15M Long (USDA Probe) -- Includes: Sensor Assembly, 13. 5M Long (USDA Probe) -- Includes: NS 12--00342--02 12--00342--04 Sensor Assembly 15M Long(USDA Probe) -- Includes: NS 22--50127--00 Plug, Socket (PR1, PR2, PR3, Cargo Probe 4) NS 22--01613--15 Contact, Socket, #16 (Used with 22-50127-00 and 22-01660-04) Qty --4 4 1 1 4 1 13 1 1 1 1 A/R A/R A/R A/R A/R 1 A/R NOTE Do not mix silver pins with gold pins and sockets. 37 T-305PL 2. 21 6 COMPRESSOR MOUNTING, GUARD, CRANKCASE AND DRAIN LINE HEATER COMPONENTS See Section 2. 22 for Gauge Components 26 7 32 33 27 30 34 28 25 31 29 35 Option C -- Compressor Crankcase Heater 1 12 13 14 17 8 9 10 11 15 16 Compressor Foot -- Section View 19 20 21 20 21 22 23 18 24 2 3 4 5 Guards -- Bottom Left Corner of Unit Option L -- Drain Line Heater Qty 1 1 2 2 2 OPTION L - DRAIN LINE HEATER Item Part Number Description 1 22--01959--01 Hose Assembly 2 68--12960--00 Bracket, Drain 3 66U1--5371--6 Screw, Hex Head, #10--24 X 3/4 Long, SST 4 34--06053--05 Washer, Mylar, 0. 205 ID X 0. 600 OD 5 66U1--5321--8 Washer, Flat, 7/16, SST T-305PL 38 2. 21 COMPRESSOR MOUNTING, GUARD, CRANKCASE AND DRAIN LINE HEATER COMPONENTS Item Part Number Description Qty OPTION B - CRANKCASE HEATER AND DRAIN LINE HEATER Use Option C and Option L for Both Crankcase Heater and Drain Line Heater 6 -Compressor -- Refer to Section 4 -7 69NT35--6132 Protector (Compressor to Compressor Base) 1 8 AU11JR241 Washer, Lock, 3/8, SST 2 9 AA06JA232 Screw, Cap, Hex Head, 3/8--16 X 1--1/4 Long, SST 2 10 34--00829--13 Washer, Flat, 3/8, SST 2 11 34--06053--02 Washer, Mylar, 0. 375 ID X 1. 00 OD 2 12 69NT43--469 Base, Compressor 1 NS 66U1--5361--7 Bolt, Hex Head, 3/8--16 X 1. 00 Long, SST 7 NS 66U1--5321--5 Washer, Flat, 3/8, SST 7 NS AU11JR241 Washer, Lock, 3/8, SST 7 NS 34--06053--02 Washer, Mylar, 0. 375 ID X 1. 00 OD 7 13 34--00849--22 Screw, Cap, 7/16--14 X 2--3/4 Long, SST 2 14 34--00667--14 Locknut, 7/16--14, SST 2 15 66U1--5321--8 Washer, Flat, 7/16, SST 4 16 34--06053--07 Washer, Mylar, 0. 438 ID X 0. 922 OD 2 17 34--06053--01 Washer, Mylar, 0. 438 ID X 1. 125 OD 2 68--12993--00 Panel, Guard 1 18 68--12523--00 Panel, Guard -- Large 1 19 66U1--5361--25 Screw, Hex Head, 1/4--20 X 3/4 Long, SST 1 20 66U1--5321--7 Washer, Flat, 1/4, SST 9 21 34--06053--00 Washer, Mylar, 1/4 ID X 3/4 OD 9 22 66U1--5361--11 Screw, Cap, Hex Head, 1/4--20 X 1--1/2 Long, SST 4 23 34--00667--11 Locknut, 1/4--20, SST 4 68--12432--00 Guard, Compressor, 0. 125 Thick Aluminum (Blue) 1 68--12432--01 Guard, Compressor, 0. 090 Thick Aluminum (Blue) 1 24 68--12432--02 Guard, Compressor, 0. 090 Thick Aluminum (White) 1 68--12432--03 Guard, Compressor, 0. 125 Thick Aluminum, for Right Extended Guard 1 (Blue) OPTION C - CRANKCASE HEATER ( for PID NT-0850 and Up Only) See Note 1 -76--00766--00 Crankcase Heater Installation Kit -- Includes: 1 25 24--02019--02 Heater, Compressor Crankcase (CCH) NSS 1 26 69NT--34--8248 Bracket, Heater NSS 1 27 44--00370--03 Clamp, Tube, Cushioned, 1/2 Diameter, SST 1 28 34--06053--03 Washer, Mylar, 1/4 ID X 1. 00 OD 1 29 66U1-5371-6 Screw, Machine Hex Head, #10-24 X 0. 75 Long, SST 1 30 58--04316--00 Wire Tie Base 1 31 66U1--3882 Wire Tie 1 NS 66U1--3803 Heat Shrink Tubing 3 NS 22--01292--00 Butt Splice 3 NS 22--00121--27 Terminal, Ring 1 NS 02--00010--01 Thermo Grease 1 32 34--00655--08 Screw, Hex Head, 1/4--20 X 1. 00 Long, SST 2 33 34--06053--00 Washer, Mylar, 0. 25 ID X 0. 75 OD 4 34 34--00662--11 Washer, Flat, 1/4 X 0. 05 Thick 4 35 34--00667--11 Locknut, 1/4--20 2 Note: Contact your local service representative for crankcase heater applications previous to PID number NT--0850NKCA 39 T-305PL 2. 22 COMPRESSOR GAUGES AND TRANSDUCERS 1 2 3 4 5 OR Option G Option SG 16 17 18 19 See Section 2. 21 for Crankcase Heater and Mounting Components 11 6 10 8 20 6 9 Option SG -- Center Cylinder Head View with Suction Gauge Only 23 21 22 7 Option G -- Center Cylinder Head View with Both Gauges 24 15 13 12 14 13 12 25 Option -- Center Cylinder Head View without Gauges Option T - Center Cylinder Head View with Pressure Transducers T-305PL 40 2. 22 COMPRESSOR GAUGES AND TRANSDUCERS (Continued) Item Part Number Description OPTION G - PRESSURE GAUGES 1 69NT41--106--2 Stiffener Assembly NS 66U1--5321--8 Washer, Flat, #10, SST NS 66U1--5371--6 Screw, Hex Head, #10--24 X 3/4 Long, SST NS 34--06053--05 Washer, Mylar, 0. 205 ID X 0. 600 OD 2 68--13472--03SV Bracket Assembly, Gauge 3 12--01124--02 Gauge, Suction Pressure 4 12--01125--02 Gauge, Discharge Pressure 5 66U1--6651--19 Screw, Pan Head, #6--32 X 7/16 Long, SST 6 06DA403--844 Valve Assembly, Core, Check (Schrader Valve), Brass 7 12--00309--06 Switch, High Pressure (HPS) NS 22--02392--00SV Connector, Female, 2--Pin, Used with 12-00309-03 (Includes Terminals and Cable Seal) 8 69NT41--553 Tube Assembly, Low Pressure 9 69NT41--543 Tube Assembly, High Pressure 10 CA21JA051 Tee, 1/4 NPT 11 40--00060--02 Elbow, 90 Street, 1/4 FPT X 1/4 MPT, Brass OPTION T - PRESSURE TRANSDUCERS 12 12--00352--00 Transducer, Pressure 13 06DA403--844 Valve Assembly, Core, Check (Schrader Valve), Brass 14 12--00309--06 Switch, High Pressure (HPS) NS 22--02392--00SV Connector, Female, 2--Pin, Used with 12-00309-03 (Includes Terminals and Cable Seal) 15 40--00060--02 Elbow, 90 Street, 1/4 FPT X 1/4 MPT, Brass OPTION SG - SUCTION PRESSURE GAUGE ONLY 16 69NT41--106--2 Stiffener Assembly NS 66U1--5321--8 Washer, Flat, #10, SST NS 66U1--5371--6 Screw, Hex Head, #10--24 X 3/4 Long, SST NS 34--06053--05 Washer, Mylar, 0. 205 ID X 0. 600 OD 17 68--13472--01 Bracket Assembly, Gauge 18 12--01124--01 Gauge, Suction Pressure 19 66U1--6651--19 Screw, Pan Head, #6--32 X 7/16 Long, SST 20 12--00309--06 Switch, High Pressure (HPS) NS 22--02392--00SV Connector, Female, 2--Pin, Used with 12-00309-03 (Includes Terminals and Cable Seal) 21 06DA403--844 Valve Assembly, Core, Check (Schrader Valve), Brass 22 69NT41--553 Tube Assembly, Low Pressure 23 40--00060--02 Elbow, 90 Street, 1/4 FPT X 1/4 MPT, Brass OPTION - NO GAUGES 24 40--00123--02 Plug, Pipe, 1/4--18 NPTF, Brass 25 12--00309--06 Switch, High Pressure (HPS) NS 22--02392--00SV Connector, Female, 2--Pin, Used with 12-00309-03 (Includes Terminals and Cable Seal) Qty 1 2 2 2 1 1 1 6 2 1 1 1 1 1 1 2 2 1 1 1 1 2 2 2 1 1 3 1 1 2 1 1 1 1 1 41 T-305PL 2. 23 CABLE RESTRAINT COMPONENTS 1 2 3 4 5 6 2 3 4 8 9 10 19 13 14 15 16 17 18 7 8 9 10 11 12 29 30 31 32 33 Option 1 -- Cable Door 20 21 22 23 25 26 27 28 Option 3 -- J-- Hook Options 4 and 6 - Right Side Bungy Cord 24 35 36 37 38 Option 6 - Right Side Extended Guard Options 2, 4, 5 and 6 - Left Side Bungy Cord 34 35 36 37 Options 5 and 6 - Left Side Extended Guard - T-305PL 42 2. 23 CABLE RESTRAINT COMPONENTS (Continued) Item Part Number Description OPTION 1 - CABLE DOOR 1 69NT41--724--4 Cover Assembly with Latch, Cable Storage -- Includes: 2 34--06126--08 Screw, Hex Head, #4--40 X 1/2 Long, SST 3 34--00662--05 Washer, Flat, #4 --SST 4 34--00667--05 Locknut, Hex Head, #4--40 5 34--06053--08 Washer, Mylar, 1/8 ID X 3/8 OD 6 44--00340--03 Latch 7 69NT35--8032 Hinge 8 66U1--2403 Screw, Truss Head, #10--24 X 1/2 Long, SST 9 66U1--5321--8 Washer, Flat, #10 10 34--00667--09 Locknut, Hex Head, #10--24, SST 11 34--06053--05 Washer, Mylar, 3/16 ID X 5/8 OD 12 58--04001--02 Protector, Mylar 13 58--04001--01 Protector, Mylar 14 34--06053--05 Washer, Mylar, 3/16 ID X 5/8 OD 15 34--01167--01 Retainer, Nut 16 66U1--2403 Screw, Truss Head, #10--24 X 1/2 Long, SST 17 66U1--5321--8 Washer, Flat, #10, SST 18 66U1--5331--3 Washer, Lock, #10, SST 19 44--00340--05 Latch, Catch OPTION 2 - LEFT BUNGY CORD ONLY 20 69NT35--5992 Cable Restraint 21 66U1--5321--7 Washer, Flat, 1/4, SST 22 66U1--5361--25 Screw, Cap, Hex, Head, 1/4--20 X 0. 75 Long, SST 23 34--06053--03 Washer, Mylar, 0. 25 ID X 1. 00 OD 24 66U1--2603 Strap, Tie Down OPTION 3 - J- -HOOK 25 69NT35--8382 Cable Restraint, J--Hook 26 58--04026--22 Protector, Mylar 27 66U1--5321--7 Washer, Flat, 1/4, SST 28 66U1--5361--25 Screw, Cap, Hex, Head, 1/4--20 X 0. 75 Long, SST OPTION 4 - LEFT AND RIGHT BUNGY CORD Use Option 2 Plus the Items Below 29 66U1--2603 Strap, Tie Down 30 69NT35--5992 Cable Restraint 31 66U1--5361--25 Screw, Cap, Hex, Head, 1/4--20 X 0. 75 Long, SST 32 66U1--5321--7 Washer, Flat, 1/4, SST 33 34--06053--03 Washer, Mylar, 0. 25 ID X 1. 00 OD OPTION 5 - LEFT BUNGY CORD WITH LEFT EXTENDED GUARD Use Option 2 Plus the Items Below 34 68--13310--00 Bracket, Left 35 66U1--2403 Screw, Truss Head, #10--24 X 1/2 Long, SST 36 66U1--5321--8 Washer, Flat, #10, SST 37 34--06053--05 Washer, Mylar, 3/16 ID X 5/8 OD OPTION 6 - LEFT AND RIGHT BUNGY CORD WITH EXTENDED GUARDS Use Option 4 and 5 Plus the Items Below 38 68--13310--01 Bracket, Right Qty 1 2 4 2 2 1 2 4 4 4 4 2 1 2 1 2 2 4 1 1 2 2 2 1 1 1 2 2 1 1 2 2 2 1 A/R A/R A/R 1 43 T-305PL 2. 24 VOLTAGE CABLES 13 11 10 12 4 5 6 7 8 9 1 2 3 Item Part Number Description CLAMPS ON BACK WALL AND CABLE CUTTERS 34--00373--56 Clamp, Tube, Cushioned, 9/16 Diameter (Used with Transicord) 1 34--00373--59 Clamp, Tube, Cushioned, 3/4 Diameter 2 66U1--5381--1 Screw, Hex Head, #10--24 X 3/4 Long, SST 3 34--06053--03 Washer, Mylar, 1/4 ID X 1. 00 OD 69NT35--6412--2 Clamp, Cable Cutter, 8 AWG cable 69NT35--6412 Clamp, Cable Cutter, 10 AWG cable 4 69NT35--6412--1 Clamp, Cable Cutter, 11 AWG cable 5 58--04026--07 Protector, Mylar 6 66U1--5361--11 Screw, Machined Hex Head, 1/4--20 X 1--1/2 Long, SST 7 34--00667--11 Locknut, Hex Head, 1/4--20, SST 8 66U1--5321--7 Washer, Flat, 1/4, SST 9 34--06053--03 Washer, Mylar, 0. 25 ID X 1. 00 OD 460V CABLES STANDARD PARTS FOR ALL 460V CABLES 10 66U1--2583 Heat Shrink Tube (Coil Label) -- 460V 22--02324--01 Bushing (Used with Standard Cable) 11 22--02324--05 Bushing (Used with Transicord) OPTION 1 - STANDARD CABLE (10/4 Yellow SO) with Mennekes (3 Wire 4 Pole) 12 66U1--9782 Cable, Power -- Yellow, 10/4 (460 VAC) 13 22--02378--00 Plug, Power -- Mennekes (460 VAC) OPTION 2 - TRANSICORD CABLE (11/4 Yellow) with Mennekes (3 Wire 4 Pole) 12 22--01551--00 Cable, Power -- Yellow, 33 amp, 11 AWG (460 VAC) 13 22--02378--00 Plug, Power -- Mennekes (460 VAC) OPTION 3 - STANDARD CABLE (10/4 Yellow SO) with Mipco 12 66U1--9782 Cable, Power -- Yellow, 10/4 (460 VAC) 13 22--01731--00 Plug, Power -- Mipco (460 VAC) OPTION 4 - TRANSICORD CABLE (11/4 Yellow) with Mipco 12 22--01551--00 Cable, Power -- Yellow, 33 amp, 11 AWG (460 VAC) 13 22--01891--00 Plug, Power -- Mipco (460 VAC) Qty A/R A/R A/R A/R 1 1 1 A/R A/R A/R A/R A/R 1 4 4 A/R 1 A/R 1 A/R 1 A/R 1 T-305PL 44 2. 24 VOLTAGE CABLES (Continued) Item Part Number Description OPTION 5 - TRANSICORD CABLE (11/4 Yellow) with KITAZAWA 12 22--01551--00 Cable, Power -- Yellow, 33 amp, 11 AWG (460 VAC) 13 22--01883--00 Plug, Power -- Kitazawa (460 VAC) OPTION 6 - TRANSICORD CABLE (11/4 Yellow) with DONG JOO 12 22--01551--00 Cable, Power -- Yellow, 33 amp, 11 AWG (460 VAC) 13 22--01891--00 Plug, Power -- Dong Joo (460 VAC) OPTION 7 - STANDARD CABLE (10/4 Yellow SO) with DONG JOO 12 66U1--9782 Cable, Power -- Yellow, 10/4 (460 VAC) 13 22--01891--01 Plug, Power -- Dong Joo (460 VAC) OPTION 8 - STANDARD CABLE (10/4 Yellow SO) with KOKASHA 12 66U1--9782 Cable, Power -- Yellow, 10/4 (460 VAC) 13 22--01932--00 Plug, Power -- Kokosha (460 VAC) OPTION 9 - STANDARD CABLE (10/4 Yellow SO) with MIPCO 12 66U1--9782 Cable, Power -- Yellow, 10/4 (460 VAC) 13 22--02232--00 Plug, Power -- Mipco (460 VAC) 230V CABLES STANDARD PARTS FOR ALL 230V CABLES 10 66U1--2583--1 Heat Shrink Tube (Coil Label) -- 230V 11 22--02324--02 Bushing (Used with 8 AWG) 12 66U1--9782--1 Cable, Power -- Black, 35 amps, 8 AWG (230 VAC) OPTION 1 - KOKOSHA 13 22--02188--00 Plug, Power, Kokosha -- (230 VAC) OPTION 2 - KITAZAWA 13 22--02375--00 Plug, Power, Kitazawa -- (230 VAC) OPTION 3 - MIPCO 13 66U1--6782--3 Plug, Power, Mipco -- (230 VAC) OPTION 4 - ERO 13 22--01744--00 Plug, Power, ERO -- (230 VAC) OPTION 5 - MIPCO 13 22--02322--00 Plug, Power, Mipco -- (230 VAC) OPTION 6 - KITAZAWA 13 22--01884--00 Plug, Power, Kitazawa -- (230 VAC) OPTION 7 - MIPCO 13 66U1--6782 Plug, Power, Mipco -- (230 VAC) OPTION 8 - KOKOSHA 13 22--01931--00 Plug, Power, Kokosha -- (230 VAC) OPTION 9 - DONG JOO 13 22--01906--00 Plug, Power, Dong Joo -- (230 VAC) Qty A/R 1 A/R 1 A/R 1 A/R 1 A/R 1 1 4 A/R 1 1 1 1 1 1 1 1 1 45 T-305PL 2. 25 AUTOTRANSFORMER KIT 25 26 27 28 29 30 31 1 2 3 11 22 19 23 24 11 14 20 21 11 13 14 15 7 18 4 8 9 10 11 12 5 6 11 4 16 17 Item Part Number Description STANDARD PARTS INCLUDED IN EVERY 76-00670 SERVICE KIT 1 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long, SST 2 66U1--5321--8 Washer, Flat, #10, SST 3 34--06053--05 Washer, Mylar, 0. 205 ID X 0. 600 OD 4 34--06053--00 Washer, Mylar, 0. 25 ID X 0. 80 OD 5 AU11JR171 Washer, Lock, 1/4, SST 6 AA06JA170 Screw, Hex Head, 1/4--20 X 1. 00 Long 7 66U1--2603 Strap, Tie Down 69NT35--6412--2 Clamp, Cable Cutter, 8 AWG cable 69NT35--6412 Clamp, Cable Cutter, 10 AWG cable 8 69NT35--6412--1 Clamp, Cable Cutter, 11 AWG cable 9 58--04026--07 Protector, Mylar 10 66U1--5361--11 Screw, Machined Hex Head, 1/4--20 X 1--1/2 Long, SST 11 66U1--5321--7 Washer, Flat, 1/4, SST 12 34--00667--11 Locknut, Hex Head, 1/4--20, SST 13 69NT35--5992 Clamp, Tie Down Strap 14 66U1--5361--25 Bolt, Hex Head, 1/4--20 X 3/4 Long, SST 15 34--06053--03 Washer, Mylar, 0. 25 ID X 1. 00 OD 16 69NT43--374 Bracket Assembly 17 58--04026--17 Protector, Mylar Qty 4 4 4 5 5 5 1 1 1 1 1 2 A/R 2 1 A/R 2 1 1 T-305PL 46 2. 25 AUTOTRANSFORMER KIT (Continued) Item Part Number Description OPTION 1 - AUTOTRANSFORMER See Previous Page for Standard Parts Included in the Kit and Use with Items Below -76--00670--02 Transformer Kit, Field Installation, without CB2 -- Includes: 18 10--01139--04 Transformer, Dual Voltage Modular NS 22--01778--00 Terminal Block, Used only without CB2 19 69NT43--470--1 Box Assembly 20 69NT35--8382 Clamp, Tie Down Strap 21 58--04026--22 Protector, Mylar OPTION 2 - AUTOTRANSFORMER WITH CB2 AND MENNEKES RECEPTACLE See Previous Page for Standard Parts Included in the Kit and use with Items Below -76--00670--01 Transformer Kit, Field Installation, with CB2 -- Includes: 18 10--01139--04 Transformer, Dual Voltage Modular 19 69NT43--470 Box Assembly -- Used only with CB2 22--01679--00 Receptacle, Mennekes, 32 Amp 22 22--01679--01 Receptacle, Mennekes with Screw Cap, 32 Amp, Alternate, SOLD SEPARATELY 20 69NT35--8382 Clamp, Tie Down Strap 21 58--04026--22 Protector, Mylar -76--00667--05 Circuit Breaker Kit, Field Installation -- Includes: 23 10--00083--05 Circuit Breaker, 70 amp, 250 VAC, 50/60 hz 24 66U2--1531 Boot -- Includes: NS NSS Frame NS NSS Screw, Self--Sealing, #6--32 X 3/8 Long, SST OPTION 3 - AUTOTRANSFORMER WITH CB2 AND BRIDGING UNIT See Previous Page for Standard Parts Included in the Kit and Use with Items Below -76--00670--03 Transformer Kit, Field Installation, with CB2 and TBU -- Includes: 18 10--01139--04 Transformer, Dual Voltage Modular 19 69NT43--470--2 Box Assembly 20 69NT35--8382 Clamp, Tie Down Strap 21 58--04026--22 Protector, Mylar -76--00667--05 Circuit Breaker Kit, Field Installation -- Includes: 23 10--00083--05 Circuit Breaker, 70 amp, 250 VAC, 50/60 hz 24 66U2--1531 Boot -- Includes: NS NSS Frame NS NSS Screw, Self--Sealing, #6--32 X 3/8 Long, SST 25 12--00474--00 Bridge Unit, Transformer 26 42--00470--00 Gasket, Transformer Bridge Unit 27 34--06221--00 Screw, Hex Head, #10--24 X 2. 50 Long, SST 28 34--00667--09 Locknut, Hex Head, #10--24, SST 29 66U1--5321--8 Washer, Flat #10, SST 30 34--06053--05 Washer, Mylar 0. 205 ID X 0. 600 OD 31 22--02324--01 Bushing, 0. 142 ID X 0. 472 OD OPTION 4 - AUTOTRANSFORMER WITH CB2 AND MIPCO RECEPTACLE See Previous Page for Standard Parts Included in the Kit and use with Items Below -76--00670--04 Transformer Kit, Field Installation, with CB2 -- Includes: Everything in kit 76-00670-01, except replace Item #22 with below 22 22--01734--01 Receptacle, Mipco, 32 Amp Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 6 1 1 2 2 2 2 3 1 1 47 T-305PL 2. 26 LABELS AND DECALS 21 18 1 2 14 16 15 20 3 4 5 19 13 12 11 10 9 8 6 7 17 23 22 CA Door Assembly - Partial Back View - View -- Inside Control Box T-305PL 48 2. 26 LABELS AND DECALS (Continued) Item Part Number Description STANDARD LABELS (All labels not applicable to all units) 1 62--10769--00 Decal, Carrier Transicold Thinline 2 69NT35--8172 Label, Danger, Asphyxiation (Location for all three labels is behind the three access panels) 3 69NT35--3867 Label, Economy Mode 4 69NT35--3907 Label, Humidity Control Sensor 62--02721--00 Label, Function Code, English 5 62--02721--03 Label, Function Code, with Single Evaporator Fan Capability -- English 62--02562--00 Label, Micro--Link 2i with USDA 6 62--02562--01 Label, Micro--Link 2i 7 62--02444--01 Label, Charge with R--134a 8 62--10370--00 Label, Gas Calibration 9 62--02458--00 Label, POE Compressor Oil 10 69NT35--8218 Label, Equipped with Crankcase Heater (CCH) 11 62--02785--00 Label, CE 12 62--10117--00 Label, Carbon Dioxide (Location of the second label is on the evaporator fan deck in front of the Nitrogen Membrane Separator) 62--10259--00 Label, R--134a -- Ozone Protection -- English 13 62--02530--01 Label, R--134a -- Ozone Protection, Umbrella Only -- English 14 69NT35--1618 Label, Danger Low Oxygen 15 62--10517--00 Label, Function Code 16 62--02837--00 Label, EverFresh 17 62--10104--00 Label, Box Preparation 18 62--02783--00 Label, Fresh Air Instruction NS 69NT35--6118 Label, USDA (Location -- Back of Unit, top left side) NS -Label, Choke/Vent -- Refer to Section 5. 14 OPTION 1 - ENGLISH 19 62--02743--10 Label, Operating Instructions, English/Spanish 20 69NT35--3538 Label, Operating Instructions, English 21 62--02723--00 Label, Fresh Air Makeup, English 21 62--02723--03 Label, Fresh Air Makeup (with Full CMH) -- English 21 62--02723--10 Label, Fresh Air Makeup (with Full CMH + CFM) -- English 22 62--10532--00 Label, Welding Precautions, English 23 62--10597--00 Label, Welding Precautions, English OPTION 2 - ENGLISH/SPANISH 19 62--02743--10 Label, Operating Instructions, English/Spanish 20 62--10107--00 Label, Operating Instructions, English/Spanish 21 62--02723--02 Label, Fresh Air Makeup, English/Spanish 21 62--02723--04 Label, Fresh Air Makeup (with Full CMH) -- English/Spanish 22 62--10532--02 Label, Welding Precautions, English/Spanish 23 62--10597--01 Label, Welding Precautions, English/Spanish Qty 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 49 T-305PL 3 INTERROGATOR AND ACCESSORIES 3. 1 DATAREADER 3 DataReader 4 5 1 2 DataReader H. PALMTOP Personal Computer To DataReader or PC T-305PL 50 3. 1 Item 1 2 3 4 5 DATAREADER (Continued) Part Number 07--00321--07/2. 4 Kit, DataReader -- Includes: 12--00377--01 DataReader NSS 22--01737--00 Cable, Download 22--01737--01 Cable, Adapter 22--01743--00 Cable, Upload Description Qty 1 1 1 1 1 51 T-305PL 3. 2 INTERROGATOR RECEPTACLE Option 1 Option 4 and Option 5 13 9 1 14 10 2 15 11 3 16 12 4 Option 3 5 6 7 8 Option 2 and Option 6 9 1 2 10 11 3 4 12 T-305PL 52 3. 2 INTERROGATOR RECEPTACLE (Continued) Item Part Number Description OPTION 1 - LEFT STRAIGHT MOUNT and OPTION 2 - DEUTSCH, RIGHT STRAIGHT MOUNT 1 22--01660--03 Receptacle, Interrogator (ICR) (5--Pin) -- Deutsch 2 22--01613--14 Contact, Pin, #16 3 69NT43--176 Cap, Dust, with Tether (5--Pin) 4 69NT41--192 Bracket, Interrogator Connector OPTION 3 - BOX MOUNT 5 22--01660--03 Receptacle, Interrogator (ICR) (5--Pin) -- Deutsch 6 22--01613--14 Contact, Pin, #16 7 68--12434--02 Bracket, Interrogator Connector 8 42--00174--38 Gasket, Interrogator Connector Bracket OPTION 4 - LEFT STRAIGHT MOUNT and OPTION 6 - VEAM, RIGHT STRAIGHT MOUNT 9 22--02412--00 Receptacle, Interrogator (ICR) (5--Pin), Veam 10 22--02412--02 Contact, Pin, #16 11 22--02413--00 Cap, Dust, with Tether (5--Pin) 12 69NT40--222 Bracket, Interrogator Connector OPTION 5 - LEFT ANGLED MOUNT 13 22--01660--03 Receptacle, Interrogator (ICR) (5--Pin), Deutsch 14 22--01613--14 Contact, Pin, #16 15 69NT43--176 Cap, Dust, with Tether (5--Pin) 16 68--12553--00 Bracket, Interrogator Connector NOTE Do not mix silver and gold pins and sockets. Qty 1 5 1 1 1 5 1 1 1 5 1 1 1 5 1 1 53 T-305PL 4 COMPRESSOR ASSEMBLY 1 24 26 25 23 22 19 57 56 55 20 74 50 77 76 82 80 81 58 53 54 67 70 69 68 60 62 47 36 43 48 35 33 43 42 49 Existing Parts on Compressor Terminal Block not Available Separately Wire Assembly 1/2 Inch Diameter Heat Shrink Tubing 8 Compressor Junction Block 51 44 9 Terminal Block Terminal Post 37 82 83 71 72 52 61 63 38 75, 83 74 30 32 46 11 6 78 79 75, 83 49 66 64 65 7 4 5 27 10 45 3 21 28 29 18 16 23 17 39 40 22 13 14 15 41 12 2 59 58 31 73 1/4 Inch Diameter Heat Shrink Tubing T-305PL 54 4 COMPRESSOR ASSEMBLY (Continued) 4. 1 OPTION 1R - SERVICE REPLACEMENT COMPRESSOR Item Part Number Description 1 18--00055--20SV Compressor, 41 CFM, Single Speed, 460 VAC/3 ph/60 hz NS 07--00292--00 SW20 Compressor Oil, Castrol Icematic (Quart) Qty 1 4 NOTE Replacement Compressor is sold without terminal box and cover, and without shut--off valves. Customer should retain the original terminal box and valves for use on replacement compressor. 4. 2 TERMINAL MOUNTING AND JUNCTION BOX GROUP 2 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long (Cover to Box), SST 3 66U1--5321--8 Washer, Flat, #10 (Cover to Box), SST 4 69NT20-513-1SV Box, Junction (Located on Front of Compressor) -- Includes: 4 69NT20--513SV Box, Junction (Located on Back of 230/460v Compressor) -- Includes: 5 69NT20--2083 Cover, Junction Box 6 AD61JA124 Screw, Pan Head, #10--32 X 3/8 Long (Box to Compressor) 7 17--40093--06 Terminal, Compressor (Five Terminals) 7 17--40093--05 Terminal, Compressor (Six Terminals) 8 76--00355--00 Kit, Compressor Terminal Wiring (Single Voltage) NS 76--00384--00 Kit, Compressor Terminal Wiring (Dual Voltage or Single Voltage) 17--40075--05 Gasket, Terminal Plate, Fiber 9 17--44128--00 Gasket, Terminal Plate, Coated Steel 10 34--06053--05 Washer, Mylar, 0. 205 ID X 0. 600 OD 11 66U1--5562--7 Plug, 1--1/4 Diameter, Plastic 12 22--02302--03 Connector, 3/4 Conduit 4. 3 SERVICE VALVE GROUP 13 40--00523--00 Elbow, M13 X M13, Brass 14 40--00520--00 Coupling, M13, Brass -- Includes: 15 40--00520--02 Cap, Service Port 16 14--00206--00 Valve, Suction Shut--Off, 1--1/8 ODS 17 17--10812--00 Cap, Seal 18 17--10811--05 Gasket, Suction Service Valve 19 14--00206--01 Valve, Discharge Shut--Off, 7/8 ODS 20 17--10812--00 Cap, Seal 21 17--10811--05 Gasket, Discharge Service Valve 22 66U1--5361--46 Bolt, Hex Head, 5/16--18 X 1--7/8 Long, SST 23 17--40013--00 Gasket, Bolt, 5/16 24 40--00523--01 Elbow, M15 X M15, Brass 25 40--00520--01 Coupling, M15, Brass -- Includes: 26 40--00520--03 Cap, Service Port 4. 4 COMPRESSOR - MOTOR BODY GROUP NS -Gasket Set (Refer to Section 4. 8) 27 17--21040--00 Head, Cylinder, Side Bank (Shaved Head) 28 17--40016--01 Head, Cylinder, Center Bank 29 17--40018--05 Screw, Hex Head, Center Head, 3/8--16 X 3. 00 Long, SAE Grade 5 30 17--44124--00 Gasket, Cylinder Head (Side Bank), Coated Steel 31 17--40034--05 Screw, Hex Head, 3/8--16 X 2. 00 Long, SAE Grade 5 32 17--40037--05 Screw, Hex Head, 3/8--16 X 1. 00 Long, SAE Grade 5 33 17--40020--00 Screen Assembly, Oil Filter 2 2 1 1 1 4 1 1 1 1 1 1 2 A/R A/R 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1 8 3 12 4 1 55 T-305PL 4. 4 COMPRESSOR - MOTOR BODY GROUP (Continued) Item Part Number Description 34 17--40007--00 Gasket, Bolt, 1/2 35 17--21062--00 Tube, Oil Suction 36 17--44763--00 Orifice, Oil Relief 37 17--21201--00SV Sight Glass Package, Oil Level -- Includes: 38 17--44021--00 Gasket, Sight Glass, Coated Steel 39 17--20004--00 Cover, Motor End 40 17--40029--05 Gasket, Motor End Cover, Fiber 40 17--44136--00 Gasket, Motor End Cover, Coated Steel 41 PL Screw, Hex Head, 7/16--14 X 1--1/4 Long, SAE Grade 5 42 17--40032--00 Plate, Bottom 43 17--40033--05 Gasket, Bottom Plate -- Fiber 43 17--44129--00 Gasket, Bottom Plate -- Coated Steel 44 17--40034--05 Screw, Hex Head, 3/8--16 X 2. 00 Long, SAE Grade 5 45 17--20005--00 Strainer Assembly, Suction 46 PL Plug, Pipe, Oil Fill, 1/4 47 17--40042--00 Check Valve Assembly, Oil Return 48 17--21063--00 Plate, Screen Hold--Down 49 PL Pipe Plug (High and Low Pressure Connection and Oil Drain), 1/4--18 NPT 50 17--44123--00 Gasket, Cylinder Head (Center Bank) 51 -Heater, Crankcase -- See section 2. 21 52 17--40025--00 Bushing, Motor End 4. 5 PUMP END GROUP 53 17--40037--05 Screw, Hex Head, Bearing Head, 3/8--16 X 1. 00 Long -- SAE Grade 5 54 17--40019--00 Gasket, Cap Screw, 3/8 55 17--44022--00 Gasket, Cover Plate, Coated Steel 56 17--55009--01 Washer, Thrust 57 17--44137--00 Bearing Head and Low Profile Oil Pump Package -- Includes: 58 17--44037--00 Plug, Oil Pump (Includes O--Ring) 59 17--44139--00 Seal, O--Ring 4. 6 CRANKSHAFT, ROD AND PISTON GROUP 60 17--40413--00 Crankshaft 61 17--40050--00 Washer, Thrust 62 17--40048--00 Pin, Spiral, 5/32 Diameter X 5/8 Long 63 34--01110--00 Key, Rotor Drive 64 17--21075--00 Washer, Rotor 65 17--21076--00 Washer, Star, Rotor, 5/8 66 17--21077--00 Tube Assembly, Equalizer 67 17--44115--01 Piston and Pin Pkg (Standard) -- Includes: 67 17--44115--20 Piston and Pin Pkg (+0. 020) -- Includes: 68 NSS Piston 69 17--40052--00 Pin, Piston 70 17--40053--00 Retainer, Piston Pin 71 17--40055--00 Ring, Compression (Standard) 71 17--55025--00 Ring, Compression (+0. 020) 17--40056--02 Connecting Rod and Cap Assembly (Standard) -- Includes: 72 17--55023--00 Connecting Rod and Cap Assembly (+0. 010) -- Includes: Qty 4 1 1 1 1 1 1 1 18 1 2 2 22 1 1 1 1 3 1 1 2 8 8 1 1 1 2 1 1 1 2 1 1 1 1 6 A/R 1 1 2 12 12 6 6 T-305PL 56 4. 6 CRANKSHAFT, ROD AND PISTON GROUP (Continued) Item Part Number Description NS 17--40057--00 Pin, Dowel 73 17--55008--00 Capscrew, Special (Epoxy Coated) 4. 7 VALVE PLATE GROUP 74 17--44109--00 Package, Valve Plate Assembly (All Banks - Canted) -- Includes: NS NSS Plate Assembly, Valve -- Includes: 75 NSS Plate, Valve 76 17--40086--00 Valve, Discharge 77 17--44160--00 Backer, Discharge Valve Stop 78 17--44113--00 Screw, Hex Head, 1/4--28 X 3/8 Long 79 17--10715--00 Washer, Lock, 1/4 80 17--40082--00 Valve, Suction 81 17--40083--00 Spring, Suction Valve Positioning 30 17--44124--00 Gasket, Cylinder Head (Side Bank), Coated Steel 50 17--44123--00 Gasket, Cylinder Head (Center Bank), Coated Steel 82 17--55002--00 Gasket, Valve Plate 83 17--40057--00 Pin, Dowel (Valve Plate) 4. 8 GASKET SET 1 2 3 4 5 6 Qty 2 2 3 1 1 2 2 4 4 2 2 1 1 1 12 7 10 9 8 Item -1 2 3 4 5 6 7 8 9 10 Part Number 17--55020--21 17--40005--05 17--44124--00 17--55002--00 17--44123--00 17--44021--00 17--40075--05 17--10811--05 17--40033--05 17--44022--00 17--40029--05 Description Gasket Set -- Includes: Gasket, Suction Service Valve (Four--Bolt) Gasket, Cylinder Head -- Side Bank (Standard) Gasket, Valve Plate Gasket, Cylinder Head, Center Bank Gasket, Sight Glass Gasket, Oil Pump Cover Gasket, Service Valve (Two--Bolt) Gasket, Bottom Plate Gasket, Pump End Bearing Head Gasket, Motor End Cover Qty 1 1 2 3 1 2 2 2 2 1 1 57 T-305PL 5 CONTROLLED ATMOSPHERE EQUIPMENT ASSEMBLY 5. 1 CONTROLLED ATMOSPHERE EQUIPMENT - AREA LOCATOR 1 2 3 11 9 10 4 8 5 7 6 Item 12 Pre-Trip Kit, Refer to Section 5. 14 Item 13 Door Interlock System, Refer to Section 5. 14 T-305PL 58 5. 1 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 CONTROLLED ATMOSPHERE EQUIPMENT - AREA LOCATOR (Continued) Section Number Description Refer to Section 5. 7 Separator, Membrane Nitrogen (N2) (Location -- Evaporator Section) Refer to Sections 5. 11 or 5. 13 Compressor, Air (Location -- Evaporator Section) Refer to Section 5. 10 Filter, Air Intake Refer to Section 5. 7 Valves, Calibration, Sample Air and N2 Purity Solenoid (Location -- Evaporator Section) Refer to Section 5. 5 Port, Gas Calibration Refer to Section 5. 5 Ports, Pressurization/Gauge Refer to Section 5. 5 Port, Carbon Dioxide Refer to Section 5. 2 -- 5. 4 Box, Controlled Atmosphere Refer to Section 5. 8 Valves and Drain Solenoid (Location -- Behind Control Box) Refer to Section 5. 9 Filter Assembly, Membrane Air (Location -- Behind Control Box) Refer to Section 5. 7 Valves, CO2 and O2 Solenoid (Location -- Evaporator Section) Refer to Section 5. 14 Kit, Pre--Trip Refer to Section 5. 14 System, Door Interlock 59 T-305PL 5. 2 CONTROLLED ATMOSPHERE CONTROL BOX DOOR 1 2 3 4 5 6 7 6 5 7 10 Control Box 17 Control Box Door 13 12 18 19 9 8 14 15 11 16 Hinge Assembly - Sectional View - T-305PL 60 5. 2 CONTROLLED ATMOSPHERE CONTROL BOX DOOR (Continued) Item Part Number Description 1 69NT43--242--5 Door Assembly -- Includes: 2 42--00289--00 Gasket, Door 3 62--02837--00 Label, EverFresh 4 58--04366--00SV Window and Gasket Assembly, Control Box Door, Lexan 66U1--6811--8 Screw, Retaining, Panel, 0. 300--0. 625, SST 5 66U1--6811--15 Screw, Retaining, Wing, 0. 300--0. 625, SST 6 34--06169--00 Washer, Retaining, SST 7 34--06053--00 Washer, Mylar, 0. 25 ID X 0. 80 OD 8 44--00300--01 Hinge, Half 9 44--00300--02 Hinge, Half 10 44--00300--03 Pin Assembly, with Tether 11 66U1--5321--8 Washer, Flat, #10, SST 12 34--01167--01 Retainer, Nut 13 58--04101--00 Protector, Mylar (Hinge) 14 66U1--2403--1 Screw, Truss Head, #10--24 X 3/4 Long, SST 15 66U1--5331--3 Washer, Lock, #10, SST 16 34--06053--05 Washer, Mylar, 0. 205 ID X 0. 600 OD 17 58--04101--01 Protector, Mylar (Hinge) 18 66U1--5371--7 Screw, #10--24 X 1/2 Long, SST 19 66U1--5321--8 Washer, Flat, #10, SST Qty 1 1 1 1 2 2 2 4 1 1 1 7 2 2 4 7 4 2 4 4 61 T-305PL 5. 3 CONTROLLED ATMOSPHERE CONTROL BOX STANDBY SERVICE IN RANGE ALARM O2 CO2 OXYGEN CARB DIOX SETPOINT/Code GAS CONCENTRATION/Data 2 3 4 5 7 6 1 T-305PL 62 5. 3 CONTROLLED ATMOSPHERE CONTROL BOX (Continued) Item Part Number Description 1 66U1--2403 Screw, Truss Head, #10--24 X 1/2 Long, SST 2 69NT43--241--1 Panel Assembly, High Voltage Shield -- Includes: 3 44--00343--00 Hinge 4 34--00928--02 Rivet, Blind, 1/8 Diameter, Grip Range, 1/8--3/16, SST 5 34--50015--00 Stud and Retainer Package 6 62--10106--00 Label, Shock Hazard, English/Spanish 7 34--06139--02 Receptacle Qty 2 1 2 4 1 1 1 63 T-305PL 5. 4 CONTROLLED ATMOSPHERE CONTROL BOX - SHIELD REMOVED - 1 16 17 18 19 9 10 11 12 4 5 6 7 8 34 15 17 18 19 35 36 2 20 3 32 33 28 29 30 31 36 21 37 13 14 27 26 25 22 23 24 T-305PL 64 5. 4 CONTROLLED ATMOSPHERE CONTROL BOX - SHIELD REMOVED (Continued) Item Part Number Description 1 91--66610--00 CA Control Box Assembly -- Includes: 2 68--04324--01 CA Control Box 3 58--04192--00 Plate, Switch 4 79--01706--01SV Keypad Assembly -- Includes: 5 12--00290--03 Keypad 6 58--04456--00 Back--Up Plate Assembly, Keypad Mounting 7 34--06227--00 Screw, #10--14 X 3/4 Long, SST 8 34--06053--05 Washer, Mylar, 0. 205 ID X 0. 600 OD 9 68--12791--01 Bracket, Locking Latch 10 34--01159--02 Receptacle 11 34--00928--03 Rivet 12 58--04026--32 Mylar Protector 13 34--01142--01 Receptacle 14 34--00928--01 Rivet, Blind, 1/8 Diameter, Grip Range -- 1/16--1/8, SST 15 -Module, Controlled Atmosphere -- See Section 6 NS -Card, Operations Software -- See Section 6 16 12--00433--01RP Module, Controlled Atmosphere Display 17 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long, SST 18 66U1--5321--8 Washer, Flat #10 19 69NT35--2692--4 Washer, Fender, 0. 063 Thick, SST 20 69NT43--243--1 Suppressor Assembly, Voltage Surge (MOV) 21 10--00333--00 Contactor, Air Compressor (AC) and Air Heater (AH) 22 69NT35--3228--1 Panel, Contactor/Relay 23 58--00967--00 Spacer, Panel 24 34--00655--08 Screw, Hex Head, 1/4--20 X 1. 00 Long, SST 25 62--02719--00 Label, Programing Port 26 22--02336--04 Fuse, 10 Amp (F3) 27 22--02336--02 Fuse, 5 Amp (F1 and F2) 28 44--00354--01 Hinge, Controlled Atmosphere Control Box Door 29 58--04101--05 Protector, Hinge -- Mylar 30 34--00655--04 Screw, Hex Head, 1/4--20 X 1/2 Long, SST 31 66U1--5321--3 Washer, Flat, 1/4, SST 32 10--01129--02SV Switch, Controlled Atmosphere Start--Stop (CAS) 33 66U1--9752 Seal, Bushing 34 68--13107--00 Bracket, Display 35 10--00343--00 Triac, Air Heater (AT) 36 66U1--5391--3 Screw, Pan Head (Thread Cutting) #8--32 X 3/4 Long, SST 37 12--00459--00 Module, Heater Interface Label, Warning, 3xxx Series -- (Located on the bottom panel of the control NS 62--02738--06 box near the controller module) Qty 1 1 1 1 1 1 6 6 1 1 2 1 1 2 1 1 1 4 4 2 1 2 1 3 3 1 1 2 2 2 A/R A/R 1 1 1 1 6 1 1 65 T-305PL 5. 5 CALIBRATION, GAS CHARGE AND PRESSURIZATION/GAUGE PORTS 3 4 5 6 7 8 1 2 3 4 11 12 12 18 19 20 8 22 2 3 4 21 9 10 12 14 15 16 17 13 T-305PL 66 5. 5 CALIBRATION, GAS CHARGE AND PRESSURIZATION/GAUGE PORTS (Continued) Item Part Number Description 1 69NT35--6868 Bracket, Flowmeter 2 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long, SST 3 34--06053--05 Washer, Mylar, 0. 600 OD X 0. 205 ID 4 34--00662--09 Washer, Flat, #10, SST 5 12--00376--00 Gauge, Flowmeter 6 34--00658--03 Screw, Hex Head, #10--32 X 3/8 Long, SST 7 40--00617--00 Elbow, Male, 1/4 Tube X 1/8 MPT, Brass 8 58--00507--00 Tube, Black, 1/4 OD -- Nylon (50--foot, Cut to Length) 9 69NT35--7892 Plate 10 34--00928--03 Rivet, Blind, 1/4 Diameter, Grip Range -- 3/16--1/4 11 DD10CA053 Elbow, 1/2 Union, 1/4 Male Flare X 1/8 MPT 12 DD19CA061 Cap, Flare Seal, Brass 13 PL Tube, Straight, 3/8 OD X 0. 028 Wide, Copper 14 EC39DM070 Valve, Core Check, Brass 15 40--00483--00 Fitting, 1/4 Flare X 3/8 ODS, Brass 16 34--06053--07 Washer, Mylar, 0. 922 OD X 0. 438 ID 17 34--00663--14 Washer, Lock, 7/16, SST 18 06DA403--844 Valve, Core Check, Brass 19 40--00531--00 Coupling, Anchor, Brass 20 34--06053--09 Washer, Mylar, 1. 50 OD X 0. 812 ID 21 68--13200--00 Bracket, Carbon Dioxide (CO2) and Sampling Connection 22 40--00616--01 Connector, Male, 1/4 X 1/4 MPT, Brass Qty 1 6 8 8 1 2 1 A/R 1 4 1 4 A/R 2 2 4 2 1 1 4 2 1 67 T-305PL 5. 6 EVAPORATOR FAN DECK Top View on Fan Deck 30 31 26 29 27 28 11 12 6 7 8 9 10 25 2 4 5 3 3 3 3 4 13 14 15 16 29 5 22 24 29 20 1 14 19 17 14 19 23 12 18 4 14 21 29 T-305PL 68 5. 6 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 NOTE: EVAPORATOR FAN DECK (Continued) Part Number Description Qty 68--13156--00 Bracket Assembly, Sensor 1 14--00260--01SV Valve, Solenoid Manifold (SAV, ASV, GSV, NSV) -- Includes: 1 14--00260--02 Coil, Solenoid Valve 4 34--00662--09 Washer, Flat, #10, SST 9 66U1--5371--15 Screw, Hex Head, #10--24 X 1--1/4 Long, SST 2 79--01684--00 Filter Assembly, Sensor -- Includes: 1 30--00415--22 Filter Assembly NSS -- Includes: 1 -Filter, Sensor -- Refer to Section 5. 14 -30--00415--20 Bowl 1 30--00415--21 Gasket 1 40--00060--01 Elbow 1/8 MPT X 1/8 FPT, Brass 1 KA70PP048 Fitting, Hose 1/8 Barb X 1/8 NPT 3 10--00398--00 Sensor, Carbon Dioxide (COS) 1 66U1--5371--6 Screw, Hex Head, #10--24 X 3/4 Long, SST A/R 68--13177--00 Bracket, Carbon Dioxide Sensor 1 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long, SST 4 10--00344--00 Sensor, Oxygen (OS) 1 48--00297--00 Housing, Oxygen Sensor 1 44--01028--05 Clamp, Cushion, 0. 88 Diameter Tube, Aluminum 2 12--00346--00 Module, Oxygen Sensor (OSM) 1 58--04152--01 Spacer, M6 ID X M14 OD X M8 Thick, Acrylic 2 44--01041--04 Clamp, Cushion, 1/4 -- Aluminium 1 40--00616--03 Connector, 3/8 Tube X 1/8 MPT, Brass 1 40--00616--00 Connector, 1/4 Tube X 1/8 MPT, Brass 3 40--00297--00 Coupling, 1/8 X 1/4 NPT, Brass 1 68--12967--00 Bracket, Filter 1 34--00373--07 Clamp, Cushion, 0. 62 Diameter, SST 1 66U1--5371--6 Screw, Slotted Hex Head, #10--24 X 0. 75 Long, SST 1 34--00928--09 Rivet, Blind, 0. 156 Diameter, Grip Range 0. 126 -- 0. 250, SST A/R 69NT35--3036 Bracket 1 34--00928--03 Rivet, Blind, 0. 156 Diameter, Grip Range 0. 126 -- 0. 250, SST 2 Some units may have the Solenoid Manifold Valve (item 2) mounted on the sidewall, while other units will be mounted as shown. 69 T-305PL 5. 7 EVAPORATOR - BACK PANELS REMOVED 16 11 12 20 25 23 A A 14 23 9 10 11 12 21 22 9 10 11 12 2 17 18 13 View A-- A To Air Solenoid Valve (ASV) 5 6 15 5 6 4 7 6 8 24 16 25 6 8 6 8 3 7 3 7 1 7 6 8 6 8 T-305PL 70 5. 7 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 NOTE: EVAPORATOR - BACK PANELS REMOVED (Continued) Part Number Description 68--13179--00 Bracket, Tube 68--14052--00 Bracket, Solenoid Valve 68--13180--00 Bracket, Tube 68--13190--00 Bracket 44--01041--04 Clamp, Cushion, 1/4, SST 66U1--5381--1 Screw, Hex Head, #10--24 X 3/4 Long, SST 34--00928--09 Rivet, Blind, 5/32 Diameter, Grip Range -- 1/8--1/4, SST 66U1--3632--5 Clamp, Cushion 1/2, SST 14--00260--00 Valve, Solenoid (CSV, OSV) -- Includes: 14--00260--02 Coil, Solenoid Valve 34--00663--08 Washer, Lock, #8, SST 66U1--6651--7 Screw, Pan Head, #8--32 X 3/8 Long, SST 40--00616--00 Connector, 1/4 Tube X 1/8 MPT, Brass 40--00609--00 Tee, Union, 1/4 Tube, Brass 40--00618--00 Union, 1/4 Tube, Brass 40--00616--03 Connector, 3/8 tube X 1/8 NPTE, Brass 34--00662--09 Washer, Flat, #10, SST 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long, SST 40--00072--03 Elbow, Street, 3/8 ODF X 0. 38 ODS, Copper 14--00260--03 Valve, Solenoid (NPV) 40--00108--03 Coupling, Half Union, Brass 40--00591--00 Cap, Seal DD10CA--053 Elbow, Half Union, Brass 58--00507--00 Tube, Black 3/8 OD, Nylon 58--00508--00 Tube, Black 1/4 OD, Nylon Refer to following page for the continuation of this section. Qty 1 1 2 1 2 6 6 6 2 2 3 3 1 1 1 2 2 2 1 1 1 1 2 A/R A/R 71 T-305PL 5. 7 EVAPORATOR - BACK PANELS REMOVED (Continued) - 28 36 37 27 39 26 38 40 29 30 31 32 26 42 43 44 45 46 35 33 29 30 31 32 41 34 Side View T-305PL 72 5. 7 Item 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 EVAPORATOR - BACK PANELS REMOVED (Continued) Part Number Description 58--00508--00 Tube, 3/8 OD (50--foot, Cut to length) 12--00360--00 Sensor, Membrane Temperature (MTS) 10--01120--00 Rectifier, 24 VAC to 12 VDC -- Used for Door Interlock System 69NT41--412 Bracket Assembly, Membrane Mounting 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long, SST 34--00662--09 Washer, Flat, #10, SST 34--00928--09 Rivet, Blind, 5/32 Diameter, Grip Range 1/8--1/4, SST 58--00507--00 Tube, Black, 1/4 OD -- Nylon (50--foot, Cut to length) 65--00149--04SV Membrane Separator Assembly -- Includes: 65--00149--03 Separator, Nitrogen Membrane 40--00121--03 Bushing, 3/8 X 1/4 NPT 40--00243--01 Tee, Street, 1/4 NPT 40--00343--02 Connector, 1/4 NPT X 3/8 OD Tube 40--00121--01 Bushing, 1/4 X 1/8 40--00534--19 Fitting, Barb 1/2 NPTF X 3/4 40--00617--05 Elbow, Push--In Swivel, 3/8 X 3/8 DD19CA061 Cap, Flare Seal, Brass 06DA403844 Valve Assembly, Core Check (Schrader Valve), Brass 40--00531--00 Coupling, Anchor, Brass 34--06053--09 Washer, Mylar, 1. 50 OD X 0. 812 ID 40--00620--01 Tee Assembly Qty A/R 1 2 2 4 4 8 A/R 1 1 1 1 1 1 1 1 1 1 1 2 1 73 T-305PL 5. 8 DRAIN SOLENOID VALVES 5 6 7 8 9 2 3 4 10 11 12 13 14 2 1 24 15 24 16 23 22 17 18 20 Sidewall View 19 21 T-305PL 74 5. 8 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 DRAIN SOLENOID VALVES (Continued) Part Number Description -Filter Assembly, Membrane Air -- Refer to Section 5. 9 40--00555--08 Tee, 1/2 X 1/2 X 1/4 NPT, Brass 06DA403844 Valve Assembly, Core Check (Schrader Valve), Brass DD19CA061 Cap, Flare Seal 10--00342--00 Switch, High Air Temperature (HATS) 40--00580--00 Bushing, 7/8 X 3/8 FPT, Brass 44--01028--13 Clamp, Cushion, 1--3/8 OD, Aluminium 34--06053--00 Washer, Mylar, 0. 25 ID X 0. 80 OD 34--00662--09 Washer, Flat, #10, SST 58--04065--11 Protector, Mylar (Between Heater and Frame) 22--01680--01 Heater, Air DE38BA--906 Bushing 12--00352--00 Transducer, Membrane Pressure (MPT) 40--00108--04 Coupling, 1/4 MPT X 1/4 MFL 58--04254--00 Screen Assembly, Brass 58--00507--00 Tube, Black, 1/4 OD -- Nylon (50--foot, Cut to Length) 14--00211--00 Valve, Pressure Relief 40--00249--01 Tee, Male, 1/4 FPT X FPT X MPT, Brass 44--01028--13 Clamp, Cushioned, 1--1/4 Diameter Tube 40--00543--00 Regulator, Pressure 34--06053--00 Washer, Mylar, 0. 25 ID X 0. 80 OD DD10CA052 Elbow, 90_ Street, 1/4 MPT X 1/4 FPT, Brass 40--00060--02 Elbow, 90_ Street, 1/4 MPT X 1/4 FPT, Brass 14--00260--05SV Drain Valve Qty -3 1 1 1 1 2 4 4 1 1 1 1 1 1 A/R 1 1 1 1 2 1 1 2 75 T-305PL 5. 9 MEMBRANE AIR FILTER ASSEMBLY 14 14 16 15 7 9 Top View 7 9 3 4 5 6 17 20 18 19 12 13 11 11 8 8 10 10 1 2 Front View T-305PL 76 5. 9 MEMBRANE AIR FILTER ASSEMBLY (Continued) Item Part Number Description -30--00438--00 Filter Assembly, Membrane Air -- Includes: 1 30--00438--14 Element, Filter (RED) (RB) 2 30--00438--31 Element, Filter (BLACK) (C) 3 30--00438--24 Head and Bowl Assembly, Filter (RB) -- Includes: (RED) 4 30--00438--23 Head Assembly, Filter (RB) -- Includes: 5 30--00438--01 Head, Filter 6 30--00438--05 O--Ring 7 30--00438--11 Plate, Blank 8 30--00438--12 O--Ring, Filter 9 30--00438--13 O--Ring 10 30--00438--02 Bowl, Filter 11 30--00438--18 Label (RB) 12 30--00438--26 Head and Bowl Assembly, Filter (C) -- Includes: (BLACK) 13 30--00438--25 Head Assembly, Filter (C) -- Includes: 5 30--00438--01 Head, Filter 6 30--00438--05 O--Ring 7 30--00438--11 Plate, Blank 8 30--00438--12 O--Ring, Filter 9 30--00438--13 O--Ring 10 30--00438--02 Bowl, Filter 11 30--00438--19 Label (C) 14 30--00438--06 Bracket, Mounting 15 30--00438--07 Screw, Hex Head, #10--32 X 3--1/2 Long, SST 16 30--00438--08 Screw, Hex Head 17 30--00438--09 Stand--Off 18 66U1--5371--8 Screw, Slotted Hex Head, 1/4--20 X 1. 00 Long, SST 19 34--00663--11 Washer, Lock, 1/4, SST 20 34--00662--11 Washer, Flat, 1/4, SST Qty 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 2 4 2 2 2 2 2 77 T-305PL 5. 10 AIR INTAKE FILTER 1 2 3 4 5 14 15 13 14 15 6 10 8 9 3 4 5 16 11 7 12 T-305PL 78 5. 10 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 AIR INTAKE FILTER (Continued) Part Number Description 79--01697--10 Access Panel Assembly, Air Intake Filter -- Includes: 79--01771--00 Panel and Gasket Assembly, Louvered 34--00662--09 Washer, Flat, #10, SST 66U1--5371--7 Screw, Hex Head, #10--24 X 1/2 Long, SST 34--06053--05 Washer, Mylar, 0. 205 ID X 0. 600 OD 69NT35--7992 Bracket, Air Intake Filter 42--00296--01 Gasket 40--00540--02 Elbow, PVC, 1. 00 FPT X 1. 00 Socket 40--00541--00 Fitting, Hose, 1. 00 NPTF X 1. 00 Barb -- Plastic 14--00225--00 Valve, Pressure Relief 42--00327--00 Gasket, 0. 26 X 0. 50 Half--Round 66U1--8115 Gasket, Access Panel Seal, Pressure Sensitive Adhesive Backed 4 X 1/2 Thick (20--Foot, cut to length) AA06JA170 Screw, Hex Head, 1/4--20 X 1. 00 Long, SST 34--06212--12 Washer, Flat, 1/4, SST 34--06053--13 Washer, Mylar, 0. 25 ID X 0. 50 OD -Filter, Air Intake -- Refer to Section 5. 14 Qty 1 1 4 4 2 2 1 1 1 1 1 A/R A/R 16 16 -- 79 T-305PL 5. 11 AIR COMPRESSOR Part Number 18-00052-03SV 1 21 22 19 18 26 27 29 28 3 4 17 16 15 11 10 11 8 12 20 7 14 13 2 3 5 25 24 12 16 23 6 9 T-305PL 80 5. 11 AIR COMPRESSOR - Part Number 18-00052-03SV (Continued) Item Part Number Description 1 18--00052--03SV Compressor, Air (AM), No Longer Offered 2 74--50130--00 Fitting Kit, Brass -- Includes: 3 NSS Nipple, 3/8 NPT, Brass 4 NSS Elbow, Female, 3/8 NPT, Brass 5 NSS Tee, Female, 3/8 NPT, Brass 6 NSS Adapter, 3/8 NPT X 3/8 JIC, Brass 7 PL Screw, Socket Head, #10--32 X 3/8 Long, SST 8 PL Clamp, Hose, 1/4 ID, SST 9 PL Elbow, Male, 90_ Street, 3/8 NPT X 3/8 JIC, Brass 10 PL Screw, Socket Head, 3/8 X 1. 00 Long, SST 11 PL Screw, 1/4 inch Socket Head, 5/16--18 X 2. 00 Long, SST 12 PL Elbow, 90_ Street, 1/8 MDT X 1/4 MDT, Brass 13 PL Nut, Compression, 1/4, Brass 14 PL Tubing (Black), 1/4 Diameter -- Nylon 15 PL Tee, 1/8 NPT X 1/4 MPT, Brass 16 PL Elbow, 3/8 NPT X 1/2 Barbed Hose, Brass 17 PL Screw, 1/4 inch Socket Head, 5/16--18 X 1. 00 Long, SST REBUILD KITS -74--50124--00 Kit, Rebuild -- (Major) -- Includes: 18 NSS Piston and Rod Assembly 19 NSS Head, Cylinder (Right) 20 NSS Head, Cylinder (Left) -74--50123--00 Kit, Rebuild -- (Minor) -- Includes: 21 NSS Skirt, Piston 22 NSS Ring, Piston 23 NSS Expander, Piston Ring 24 NSS Gasket, O--Ring 25 NSS Valve Assembly, Compressor 26 NSS O--Ring 27 NSS Sleeve, Cylinder 28 NSS Gasket (Used between sleeve and crankcase) 29 NSS Gasket Qty 1 2 2 1 1 1 1 1 1 4 12 2 4 2 2 2 8 -2 1 1 -4 4 4 2 2 2 2 2 1 81 T-305PL 5. 12 AIR COMPRESSOR Part Number 18-00099 1 7 6 4 15 9 8 5 10 31 32 33 16 34 19 20 21 14 24 23 26 22 11 29 26 26 25 27 18 17 13 5 3 4 30 12 29 5. 12 Item 1 2 3 4 5 6 7 AIR COMPRESSOR - Part Number 18-00099-00 Part Number Description 18--00099--00SV Compressor, Air (AM) 18--00099--12 Fitting, Tube 18--00099--30 Screws, Long 18--00099--31 Screws, Short 18--00099--32 Cover 18--00099--33 Bushing, Pipe 18--00099--34 Hose Barb Qty 1 2 11 11 1 1 1 T-305PL 82 5. 12 AIR COMPRESSOR - Part Number 18-00099-00 (Continued) 8 18--00099--35 Bolts, Crankcase 9 18--00099--37 Tube, Manifold 10 18--00099--38 Fitting, Discharge 11 18--00099--39 Pipe Plug 12 18--00099--40 Compressor Rebuild Tool Kit REBUILD KITS -18--00099--75 Kit, Rebuild -- (Major) -- Includes: 13 NSS Piston and Rod Assembly 14 NSS Sleeve, Manifold 15 NSS Seal, Shaft 16 NSS O--Ring 17 NSS Shim 18 NSS Cylinder -18--00099--70 Kit, Rebuild -- (Head/Valve Assemblies) -- Includes: 19 NSS Reducing Bushing 20 NSS Elbow, Tube 21 NSS Head 22 NSS O--Ring, Head 23 NSS Valve, Outlet 24 NSS Valve Plate 25 NSS Valve, Intake 26 NSS O--Ring, Valve 27 NSS O--Ring, Cylinder 3 NSS Screws, Long -18--00099--55 Kit, Rebuild -- (Valve) -- Includes 14 NSS Sleeve, Manifold 22 NSS O--Ring, Head 23 NSS Valve, Outlet 26 NSS O--Ring, Valve 25 NSS Valve, Intake -18--00099--50 Kit, Rebuild -- (Ring) -- Includes 14 NSS Sleeve, Manifold 27 NSS O--Ring, Cylinder 28 NSS Piston Ring 29 NSS Piston Seal 30 NSS Rider Ring FILTER KIT -18--00099--60 Kit, Rebuild -- (Major) -- Includes: 31 NSS Tube, Filter 32 NSS Clamp 33 NSS Filter 34 NSS Elbow, Filter 4 2 1 1 A/R -2 4 1 2 2 2 -1 4 2 2 2 2 2 4 2 8 2 4 2 2 4 2 4 4 2 4 4 2 -2 1 1 1 83 T-305PL 5. 13 AIR COMPRESSOR MOUNTING Units without Accumulator Front of unit 22 19 20 21 Units with Accumulator 14 15 1 2 3 4 5 6 24 25 26 1 2 3 5 16 17 14 7 8 9 12 13 18 9 10 11 12 13 7 8 9 Top View of Unit Top View of Unit 27 26 28 29 T-305PL 84 5. 13 AIR COMPRESSOR MOUNTING (Continued) Item Part Number Description 1 69NT43--157 Plate Assembly, Compressor Mounting (See Note 1) 2 34--00662--11 Washer, Flat, 1/4, SST (See Note 1) 3 34--00665--10 Screw, Hex Head, 1/4--20 X 1--1/4 Long, SST (See Note 1) 4 69NT35--3978 Bracket, Compressor Mounting (See Note 2) 5 34--00807--08 Screw, Hex Head, 3/8--16 X 1. 00 Long, SST (See Note 2) 6 66U1--5321--5 Washer, Flat, 3/8, SST (See Note 2) 7 34--00792--10 Screw, Hex Head, 5/16--18 X 1--1/4 Long, SST (See Note 3) 8 34--01181--01 Washer, Flat, 0. 320/0. 330 ID, SST (See Note 3) 9 34--00667--12 Locknut, 5/16--18, SST (See Note 3) 10 34--00662--12 Washer, Flat, 5/16, SST 11 68--12713--00 Plate, Compressor Head Baffle Mounting 12 34--00928--04 Rivet, Blind, 1/8 Diameter, Grip Range -- 1/4 -- 5/16, SST 13 42--00385--00 Gasket, Compressor Head Baffle 14 44--00045--29 Clamp, Hose, SST 15 58--04188--03 Tube, PVC, 1. 00 ID X 24. 00 Long, Clear NS 58--04187--00 Hose Assembly, Discharge 16 68--14808--00 Bracket, Compressor Mounting 17 66U1--5321--7 Washer, Plain, 1/4 W TYPE A 18 68--14853--00 Plate, Compressor Head Baffle Mounting 19 AT39JA--171 Nut , Hex, 1/4--20 20 34--00373--63 Clamp, Tube, 1 Inch diameter 21 34--00663--11 Washer, Lock, 1/4 Spring 22 56--8451--00 Tube, Condensing 23 58--04188--05 Tube, 1 Inch ID X 9. 50 24 40--00541--01 Fitting, Hose, 3/4 Inch NPT X 1 inch Barb 25 42--00237--85 Insulation, Tube, 1. 375 ID X 15. 00 Long 26 65--00191--00 Accumulator 27 48--00403--00 Adapter, Drain and Nut 28 42--01134--01 O--Ring 29 34--06053--23 Washer, Mylar NOTE 1: Used to mount Compressor Mounting Plate Assembly to Unit wall. NOTE 2: Used to mount Compressor Mounting Bracket to Compressor Mounting Plate Assembly. NOTE 3: Used to mount Compressor to Compressor Mounting Bracket. Qty 1 12 12 1 4 4 4 8 6 2 1 8 1 2 1 1 1 4 1 5 3 2 2 1 2 1 1 1 1 1 85 T-305PL 5. 14 PRE-TRIP KIT AND DOOR INTERLOCK SYSTEM 1 2 3 4 5 6 7 8 Cross Sectional View -- Rear Doors 12 18 9 10 11 16 13 14 15 17 Cutaway View T-305PL 86 5. 14 Item -1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 NS 17 17 18 NS NS NS PRE-TRIP KIT AND DOOR INTERLOCK SYSTEM (Continued) Part Number Description 76--50040--00 Kit, Pre--Trip -- Includes: 76--50036--00 Ribbon Seal Package, Curtain -- Includes: NSS Curtain, Polysheet NSS Seal, Ribbon 69NT35--1628 Label, Choking/Vent 38--00554--00 Filter, Air Intake 79--01684--00 Filter Assembly, Sensor 68--11773--00 Extrusion, Curtain Track 06--00318--00 Bracket, Curtain Track 69NT43--249--2 Interlock System Assembly, Door -- Includes: 12--00355--02 Solenoid, Door Interlock 58--04065--12 Protector, Mylar 34--00795--09 Locknut, #10--32, UNC 2B 22--01613--08 Receptacle, 4--Pin 22--01613--09 Lock, Secondary, 4--Pin 22--01613--14 Contact, Pin, #16 34--00928--09 Rivet, Blind, 5/32 Diameter, Grip Range -- 1/4 -- 3/8, SST 22--01613--10 Connector (Mating part P/N for 22--01613--09) 79--66627--00 Catch, Door (CCW) 79--66627--01 Catch, Door (CCW) 69NT35--1628 Label, Choking/Vent 30--50304--00 Absorber, Ethylene -- 7 X 18 X 2 (Used to remove ethylene gases in the container air that are produced from certain container loads. Protects ethylene sensitive loads) -Rectifier, 24 VAC to 12 VDC -- Refer to Section 5. 7 07--00322--01 Gas, Calibration -- (17 Liter Cylinder) Qty -1 1 1 1 1 1 4 4 1 1 1 4 1 1 4 3 1 1 1 2 1 --- 87 T-305PL 6 CONTROLLER CONFIGURATION 6. 1 REFRIGERATION CONTROLLER/DATACORDER CONFIGURATION 1 Item 1 Part Number 12--55004 See Note 1 Description Controller -- Un--Configured (See Note 1 and 2) Controller -- Configured (Refer to Container Unit Matrix) Qty 1 1 NOTES 1. The last four digits of the Part Number is the operation software revision. The Controller/DataCORDER module is shipped with the operational software already loaded, however, when ordering this part number the end user must load the configuration software at the time of installation. 6. 2 CONTROLLED ATMOSPHERE CONTROLLER CONFIGURATION 2 1 Item 1 2 Part Number Description 12-55388-01/3110 Controlled Atmosphere Controller Module, Unconfigured, Remanufactured 12-00399-00/3110 Operation Software Card Qty 1 1 T-305PL 88 7 TOOLS PART NO. 07--00013--00 07--00013--01 07--00013--02 07--00013--03 07--00015--00 07--00177--00 07--00219--00 07--00221--00 07--00228--00 07--00229--00 07--00237--16 07--00238--00 07--00243--10 07--00263--00 07--00264--00 07--00277--00 07--00294--00 07--00294--05 07--00295--00 07--00304--00 07--00326--00 07--00327--00 07--00329--00 07--00330--00 07--00370--00 07--00371--00 07--00375--00 07--00391--00 07--00398--00 07--00408--00 07--00418--00 18--00099--40 DESCRIPTION Temperature Tester (Simpson Meter) Temperature Test Lead (15--foot) Temperature Test Lead (50--foot) Adapter, Males (Both Ends) (Use with Temperature Tester) Case, Carrying (Used with 07--00013--00) Gauge, Magnehelic Wrench, Compressor Sight Glass Inspection Light with Mirror Volt--Ohmmeter, Digital Amprobe Clamp (Used with 07--00228--00) Hose Assembly, Calibration, 1/4" X 1/4" Wrench, Service Valve Multimeter, Digital (Fluke) Pliers, Crimping (Used for compressor terminal block replacement) Grip, Wire Vise (Used for compressor terminal block replacement) Kit, Static Dissipative (Used for working on electronic components) Gauge Set, Manifold -- Fahrenheit/PSI Gauge Set, Manifold -- Centigrade/KPa Detector, Leak Ground Strap, Wrist (Used for working on electronic components) Extractor, Pin (Used on Fan Motor Plugs and Interrogator Plugs) Crimper, Pin (Used on Fan Motor Plugs and Interrogator Plugs) Extractor, Pin (Used on Controller module connectors) Crimper, Pin (Used on Controller module connectors) Crimper, Pin (Used on Stepper Valve, HPS) Extractor, Pin (Used on Stepper Valve, HPS) Tester, Portable, Stepper Motor Drive Application Gun (Used with 07--00390--00) Software Card Programmer Stepper Jumper Assembly Torx Driver Bit CA Compressor Rebuild Tool Kit (for compressor P/N 18--00099) For more information refer to Tool Manual 62--03212 89 T-305PL PART NUMBER INDEX PART NO. 02--00010--01 02--00082--00 04--50029--00 06--00318--00 06DA403--844 06DA403844 06DA403--844 07--00013--00 07--00013--01 07--00013--02 07--00013--03 07--00015--00 07--00177--00 07--00219--00 07--00221--00 07--00228--00 07--00229--00 07--00237--16 07--00238--00 07--00243--10 07--00263--00 07--00264--00 07--00277--00 07--00292--00 07--00294--00 07--00294--05 07--00295--00 07--00304--00 07--00313--00 07--00321--07/2. 4 07--00326--00 07--00327--00 07--00329--00 07--00330--00 07--00345--00 07--00370--00 07--00371--00 07--00375--00 07--00390--00 PAGE NO. 39 9 19 87 27, 41 73, 75 67 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 90 55 90 90 90 90 1 51 90 90 90 90 1 90 90 90 9 PART NO. [. . . ] 85 1 1 1 1 65 11, 39, 65 35 67 43 67, 69, 73, 75, 79 31, 39, 85 85 11 71 85 67 7 85 11, 43 43, 47 39, 44, 46 33, 85 39 33, 85 87 85 39 11 39 9, 11, 65 9, 29, 63 9, 29, 65, 67, 69 85 25, 27, 29, 71, 73, 87 56 9, 11, 65 34--06053--07 34--06053--08 34--06053--09 34--06053--13 34--06053--19 34--06053--23 34--06107--00 34--06126--08 34--06139--02 34--06139--03 34--06154--00 34--06169--00 34--06185--01 34--06212--10 34--06221--00 34--06223--00 34--06227--00 34--06231--01 34--06231--03 34--06231--05 PART NO. 34--01150--03 34--01150--06 34--01150--30 34--01150--31 34--01152--02 34--01159--02 34--01167--01 34--01178--22 34--01181--01 34--06053--00 PAGE NO. 29 29 29 29 9 65 7, 43, 61 35 33, 85 7, 23, 25, 27, 31, 39, 46, 61, 75 39 25, 27, 39 25, 27, 39, 43, 44, 46 7, 11, 13, 23, 25, 27, 38, 41, 43, 46, 47, 55, 61, 65, 67, 79 39, 67 43 67, 73 79 31 85 7 43 63 9 31 7, 61 31 11 47 13, 17 11, 65 9 9 9 34--06231--06 34--06231--07 34--06243--00 34--50015--00 34--00662--09 34--00662--11 34--00663--11 34--00667--12 34--00928--07 34--00928--09 34--01181--01 34--06051--36 34--06053--02 34--06053--03 34--06169--00 34--06179--00 34--06212--12 34--06231--04 34--66629--05 38--00125--00 38--00126--00 38--00554--00 38--00585--00 40--00060--02 40--00086--04 40--00108--03 40--00108--04 40--00121--01 40--00121--03 40--00123--02 40--00243--01 40--00249--01 40--00343--02 40--00483--00 40--00501--50 40--00520--00 40--00520--01 40--00520--02 40--00520--03 9 9 10 9, 63 71 77 20, 77 19 20, 21 69 19 20 19 20, 21 21 21 79 9 11 33 33 87 19 41, 75 27 71 75 73 73 41 73 75 73 67 25 55 25, 27, 55 23, 55 25, 27 PART NO. PAGE NO. 34--06053--01 34--06053--02 34--06053--03 34--06053--05 T-305PL Index---4 PART NUMBER INDEX PART NO. [. . . ]