User manual CANNONDALE DIAGNOSTIC TOOL

[. . . ] See next heading. SECURITY SET_UP After the software has been installed on your PC, click on the Windows START button in the lower left corner of your desktop go to Cannondale DIagnostic and Maintenance Program group and open SecurityCode. exe. When the security code is entered (after you call Optimum Power to get it), you can begin using the software. ALWAYS MAKE SURE THE VEHICLE BATTERY IS FULLY CHARGED Before performing any diagnostic work on the vehicle make sure the battery is at full charge. If the battery voltage is low the ECU power relay may drop out and shut off the ECU. If the battery is not fully charged the ECU power relay can drop out while the engine is cranking over. [. . . ] The calibration files SHOULD NOT be interchanged between model VINs or models. A database of calibrations files is maintained on the Cannondale website so that service technicians have ready access to the correct factory authorized calibration files for a particular vehicle VIN. Vehicle's equipped with a third party (aftermarket) map select interface can toggle maps (and other fueling features) while the engine is running to meet changing performance demands. 7 P/N 912-5001985 Printed : 11/8/01 NUMERIC CAL ID CODING MODEL CODE (2 DIGIT) 0 0 YEAR 0 SEQ (2 DIGIT) 00 thru 99 MODEL CODES Code 0 0 0 0 3 3 3 3 0 1 2 3 0 1 2 3 Model X440s X440 C440 E440 Cannibal Speed Blaze Moto 440 YEAR Year 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 Code 2 3 4 5 6 7 8 9 0 1 NOTE : Reset every 10 years SEQ 00 thru 99 NOTE : The two digit SEQ number is assigned sequentially. However, due to continual product evolution, the updated calibration file for the model may not be authorized for use in vehicles produced previously. Always consult the Cannondale website for the compatibility of calibration files for a specific vehicle VIN number. Cannondale Diagnostic Tool Manual. fm © 2001 Cannondale Corporation - All Rights Reserved 8 2 - OPENING A CALIBRATION FILE The OPEN Calibration File (saved) button opens the Windows explorer so that you can look for and open a calibration file that is saved on your PC or Pocket PC. A saved calibration file might be one that you have received via e-mail, downloaded from the Cannondale website, or one that is stored on a diskette or CD. This button functions the same way as if you click File - Open. 3 - RECEIVING A CALIBRATION FILE FROM THE VEHICLE ECU The RECEIVE Calibration File (from ECU) button allow you to receives the calibration file from the vehicle's ECU to the Cannondale Diagnostic Tool. It works just like opening a saved calibration file, but unlike opening a saved calibration file on your computer the calibration file will be "received" from the vehicle ECU across the data cable. NOTE : The received calibration file is not removed from the ECU, it is merely copied into the Cannondale DiagnosticTool program. 1. While the data is copied from the ECU to the PC the progress indicator in the upper right of the menu will display and the LED on the data cable block may appear to flicker. It should take place within 1 minute. When the entire data transfer process is complete, you will see the "Receive complete" message. 5. The vehicle calibration file has now been copied to the Cannondale Diagnostic Tool program. 9 P/N 912-5001985 Printed : 11/8/01 4-SEND CALIBRATION FILE (TO ECU) The SEND Calibration File (to ECU) button "sends" the calibration file open (in the Cannondale Diagnostic Tool software) to the vehicle ECU. Whenever you send a calibration file to the vehicle ECU you have to keep the following points in mind: · The software will automatically retrieve the vehicle specific variables (throttle positions (min. /max), throttle body offset, injector flow rate, injector offset) from the vehicle's current calibration file (if specific values have not been entered manually) and send the retrieved values with the open file. Anytime the throttle body is serviced, you will have to reset or "teach" the ECU the new values before the new calibration file is sent to the ECU. In the case of a replaced throttle body or injector set, you will have to enter the throttle body offset and injector flow rate, and injector offset variable values that are supplied with the components in the main screen before sending the calibration file to the vehicle. When the vehicle is powered-up, the LED on the data cable block with be lit. When the send has been completed the vehicle ECU will automatically power itself down. The LED on the data cable block will turn off indicating the ECU power is now off. Immediately after you click OK, you will see the following prompt: 8. Click OK and the Cannondale Dealer Tool will send the open calibration file (which now includes the new values for fully closed and fully open throttle) to the vehicle ECU. When the send is completed, the vehicle ECU will automatically power itself down - the green LED on the data cable block will go out. To recommunicate with the ECU, you will have to power-up the vehicle once again. Power-up the vehicle ECU and click on the MONITOR ECU Parameters button. [. . . ] Type in the values in the corresponding fields and click "OK. " The new values will display in the main screen. Now, you have to send these values to the ECU for them to take effect. Click the "SEND Calibration File (to ECU)" button. 9 - PROGRESS INDICATOR Whenever data is being transferred between the vehicle ECU and PC a progress indicator displays in the upper right area of the main screen. Data transfers should take no more than 1 minute. If the progress indicator freezes for a long time, close the Cannondale Diagnostic Tool software and try again making sure the cables are connected properly and that the vehicle battery is fully charged. RETRYING CHECKSUM Data is transferred between the vehicle and PC in small "packets" or chunks. [. . . ]