User manual BAUER KAP DATASHEET

[. . . ] High-performance axial fans and a cleverly devised cooling air supply in the soundproof silent units ensure an optimum supply of cooling air, a requirement necessary for a reliable application even under the most difficult external climatic conditions. The unit's design guarantees good accessibility for all routine maintenance work. The VERTICUS range's efficient housing sound insulation permits trouble-free use even in a particularly sound-sensitive environment. KAP- / VERTICUS - Range Extremely compact powerful stationary filling centres. Scope of supply: 4 filling devices and B-Control to monitor and control all important compressor functions. [. . . ] This guarantees that the filter housings survive the highest of pressures up to 500 bar with tens of thousands of filling cycles. Starting from the raw material up to the final filter housing the manufacturing process is subject to perfect control supervised by TÜV and documented with stamped material- and production numbers. Only the most appropriate filter media of the highest quality are used. In the BAUER Testing- and Research Centre the composition for the respective application is calculated, optimized and extensively tested. Replacement cartridges from uncontrolled sources threaten your health not only creating poor filter performance and icing of the breathing regulator, but also producing corrosion, which will rapidly ruin the equipment. Those, who buy cheap, buy expensive!To achieve a germfree and unsaturated condition, a filter cartridge can only be filled under industrial production conditions. The balance of carbon and molecular sieve of BAUER original cartridges is adjusted perfectly. Mechanical filling guarantees exact dosing and piling to create the perfect crossflow of the cartridge for optimum air purification. After filling the cartridges are vaccuumized and the density is checked. Final separator assembly at BAUER Production- and material numbers guarantee a perfect production control Your life is at risk with fake cartridges! EATHIN BR G PURE A IR Only original cartridges made by BAUER guarantee that oil, humidity or hydrocarbons in the compressed air are completely removed. The limiting values of BAUER filter systems comply with and exceed all major national and international standards such as DIN EN 12021 and medical air acc. to European KOMPRESSOREN R YO F UR SA The quality seal of an original BAUER cartridge stands for purest breathing air T E Y 7 FO KOMPRESSOREN 1 The compressed air 2 The condensate The condensate from the oiland water droplets is collected at the bottom of the filter housing and is removed via the condensate drain valve. 3 The pre-purified air flows from the bottom of the vessel through the molecular sieve, which adsorbs the remaining gaseous water. The pores of the granules are minute in diameter in order to provide continuous filtration and total removal of the water molecules. The molecular sieve used by BAUER matches perfectly the granule and pore size for the filter system. This is the only way to comply with the strict limiting values of breathing air norms. 4 Particle filter from the compressor block is delivered to the final separator. The separator effectively separates oil- and water droplets. holds all impurities and particles. 5 An activated carbon layer for breathing air applications removes all organic impurities such as oil vapour and hydrocarbons. 5 1 6 Purest air or gas leave the filter cartridge and are ready for the application. 4 3 7 The pressure maintaining valve 6 2 keeps the filter housing continuously under pressure to increase the partial pressure on the molecular sieve. So the speed of the flow through the cartridge is reduced, which increases the purification effect even more. Load cycles are reduced, too - a positive effect on the lifetime of the filter housings and the operating safety. S E C U R U S F I LT E R M O N I T O R I N G T H E B O D Y G U A R D O F Y O U R F I LT E R S Y S T E M SECURUS protects against damage: All filter cartridges have a limited life, which must be monitored. The patented SECURUS system takes away from you the important but annoying responsibility of monitoring the cartridge for the necessary timely replacement. [. . . ] 2 x PN 200 connections + 2 x PN 300 connections with switch over 2 x PN 200 connections + 2 x PN 300 connections with pressure reducer Other equipment and versions on request!Switch-over device The air overflows directly from the storage bank into the high pressure tanks. If the pressure needs to be topped up, the compressor is automatically switched on to fill the tanks directly. Only after having reached the required bottle pressure do the storage tanks get refilled. Example: filling panel with 4 filling hoses ( 2 x PN 200, 2 x PN 300 ) Example: filling panel with 10 filling hoses ( 4 x PN 200, 6 x PN 300 ) KOMPRESSOREN T E C H N I C A L D ATA 1) Model max. [. . . ]