User manual APRILIA SCARABEO 125-200 2007

[. . . ] Any mention to the use of the vehicle with passenger is to be intended as referred only to the countries where this is allowed. In the text and figures the symbols 3 2 preceded by the symbol of the model (. 7!2. ). '3 02%#!54)/. 3 '%. %2!, !$6)#% Before starting the engine, carefully read this manual and in particular the section "SAFE DRIVE". Your and other people's safety depends not only on your quickness of reflexes and on your agility, but also on what you know about the vehicle, on its efficiency and on your knowledge of the basic information for "SAFE DRIVE". [. . . ] In case any maintenance operation has to be carried out, it is advisable to use latex gloves. Normally, the routine maintenance operations can be performed by the user; however, in some cases the use of specific tools and technical expertise may be required. If you need assistance or technical advice, consult your aprilia Official Dealer, who can ensure you prompt and accurate servicing. Ask your aprilia Official Dealer to test the vehicle on the road after a repair or periodic maintenance operation. In any case, personally carry out the "Preliminary checking operations" after any maintenance operation, see p. 33 (PRELIMINARY CHECKING OPERATIONS). use and maintenance Scarabeo 50 - Scarabeo 100 43 2%'5, !2 3%26)#% ). 4%26!, 3 #(!24 OPERATIONS TO BE CARRIED OUT BY THE APRILIA Official Dealer (WHICH CAN BE CARRIED OUT EVEN BY THE USER) Components Battery / electrolyte level . Spark plug Carburettor - idling Air cleaner Speed variator air cleaner / Brake locking operation Light system Stop light switches Brake fluid 2 stroke oil . 2 stroke oil / Light direction - operation Tyres - inflation pressure Brake pad wear C C C C C C C every 500 km (312 mi): C every 400 km (250 mi): C C every month: R every 2000 km (1250 mi): C After running-in [500 km (312 mi)] C C R C Every 4000 km (2500 mi) or 8 months C C C P P S Every 8000 km (5000 mi) or 16 months C = check and clean, adjust, lubricate or change, if necessary; P = clean; S = change; R = adjust. Carry out the maintenance operations more frequently if you use the vehicle in rainy and dusty areas or on uneven ground. 44 use and maintenance Scarabeo 50 - Scarabeo 100 OPERATIONS TO BE CARRIED OUT BY THE APRILIA Official Dealer Every 4000 km Every 8000 km (2500 mi) (5000 mi) or 8 months or 16 months Variator belt C Steering bearings and steering C C Wheel bearings C P Removal of deposits from the exhaust . Braking systems C C every 20000 km (12500 mi):P (outside cleaning) Cylinder cooling system / Rear brake cam pin greasing 3 C Brake fluid every 2 years: S Mixer / accelerator operation C C every 3000 km Transmission oil . S (1875 mi): C every 12000 km (7500 S C Transmission oil / mi) or every 2 years: S Wheels / tyres C Nut, bolt, screw tightening C C Front and readr suspension C C 2 stroke oil reserve warning light C C Brake fluid bleeding C Fuel pipe every 4000 km (2500 mi): C / every 4 years: S Braking system pipe every 4000 km (2500 mi): C / every 4 years: S 2 stroke oil pipe C C C C Rear brake shoe wear 3 C = check and clean, adjust, lubricate or change, if necessary; P = clean; S = change; R = adjust. Components After running-in [500 km (312 mi)] Carry out the maintenance operations more frequently if you use the vehicle in rainy and dusty areas or on uneven ground. use and maintenance Scarabeo 50 - Scarabeo 100 45 )$%. 4)&)#!4)/. Do not use any additive or liquid to clean the filtering element, in order to avoid the formation of moisture inside the speed variator. Unscrew and remove the screws (1) and (2), taking the relevant washers. NOTE Upon reassembly, position the cable guide (3) correctly. N N Loosen the screw (4) of the air manifold clamp. Grasp the air manifold in correspondence with the clamp and pull it, thus removing the whole air cleaner casing. Clean the filtering element (5) by means of a pressurized air jet. aCAUTION DO NOT OIL THE FILTERING ELEMENT, since the oil may get into the belt case and damage the belt or make it slip. use and maintenance Scarabeo 50 - Scarabeo 100 49 &2/. 4 7(%%, DISASSEMBLY N Position the vehicle on the centre stand on firm and level ground. N N NOTE aCAUTION The disassembly and reassembly of the front wheel may be difficult for unskilled operators. If you want to perform these operations personally, keep to the following instructions. While disassembling and reassembling the wheel, be careful not to damage the brake pipes, the discs and the pads. Prepare a support with base measuring 200 x 200 mm, whose height should be 270 mm for the . and 230 mm for the / N Support the front wheel and manually withdraw the wheel pin (3). Take the washer (4). aCAUTION Never pull the front brake lever after removing the wheel, otherwise the caliper pistons may go out of their seats, thus causing the outflow of the brake fluid. In this case consult your APRILIA Official Dealer, who will carry out the proper maintenance operation. N Place the support under the vehicle and a spongy cloth between them, so that the front wheel can move freely and the vehicle cannot fall down. aCAUTION Make sure that the vehicle is stable. N Put a support (1) under the tyre, in such a way as to keep the wheel in its position after loosening it. Wheel pin driving torque: 50 Nm (5 kgm). N N N Make the front wheel advance until you can withdraw the disc from the brake caliper (5). Without removing the brake caliper, rotate the left rod (6) clockwise, in such a way as to create the space necessary to withdraw the wheel. Disconnect the odometer control (7). 50 use and maintenance Scarabeo 50 - Scarabeo 100 REASSEMBLY Carefully read p. [. . . ] 1. 60 x 16" Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1. 85 x 16" Front. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PIRELLI 40J TLMT15 MANDRAKE CHENG SHIN RUBBER C6101 50J TL Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 75 x 16" - 46J 90 / 80 x 16" PIRELLI 51J TLMT15 MANDRAKE CHENG SHIN RUBBER C6101 54J TL TYRES . 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