Detailed instructions for use are in the User's Guide.
[. . . ] PEGASO 650 I. E.
use+maintenancebook
aprilia part# 8104312
© 2001 aprilia s. p. a. - Noale (VE)
3!&%49 7!2. ). '3 The following precautionary warnings are used throughout this manual in order to convey the following messages:
4%#(. )#!, ). &/2-!4)/. The operations preceded by this symbol must be repeated also on the opposite side of the vehicle. If not expressly indicated otherwise, for the reassembly of the units repeat the disassembly operations in reverse order. [. . . ] 2 (SAFETY WARNINGS), (TECHNICAL INFORMATION) and (WARNINGS - PRECAUTIONS GENERAL ADVICE).
aWARNING
Before proceeding, make sure that the room in which you are working is properly ventilated. Keep away from the red-hot parts of the engine and of the exhaust system, in order to avoid burns. Do not hold any mechanical piece or other parts of the vehicle with your mouth: the components are not edible and some of them are noxious or even toxic.
aWARNING
Risk of fire. Keep fuel and other flammable substances away from the electrical components. Before beginning any maintenance operation or any inspection of the vehicle, stop the engine, extract the key from the ignition block, wait until the engine and the exhaust system have cooled down and if possible lift the vehicle by means of the proper equipment, on firm and flat ground.
use and maintenance Pegaso 650 I. E.
55
2%'5, !2 3%26)#% ). 4%26!, 3 #(!24 OPERATIONS TO BE CARRIED OUT BY THE APRILIA Official Dealer (WHICH CAN BE CARRIED OUT EVEN BY THE USER). Key = check and clean, adjust, lubricate or change, if necessary; = clean; = change; = adjust.
Component Battery Terminal fastening Electrolyte level Spark plug Air cleaner Engine oil filter Engine oil filter (on oil tank) Fork Light operation/direction Light system Safety switches Brake fluid Coolant Engine oil Side bag coupling pins (**) Tyres Tyre pressure (*) Engine idling rpm and CO Securing locks for the side bags and the rear case (**) Diagnostic warning light Engine oil pressure Warning light Flexible couplings Drive chain tension and lubrication Brake pad wear Flexible coupling wear and flexible coupling unit slack
After runEvery 6000 Every 12000 ning-in [1000 km (3750 mi) km (7500 mi) km (625 mi)] or 12 months or 24 months
NOTE
Carry out the maintenance operations halving the intervals indicated, if the vehicle is used in rainy or dusty areas or on uneven surfaces. (**) = m (provided as standard equipment in the countries where required). CO = carbon monoxide.
(*) every 1000 km (625 mi): every 1000 km (625 mi):
at every start: at every start: upon each final transmission change : every 500 km (375 mi): before every trip and every 2000 km (1250 mi):
56
use and maintenance Pegaso 650 I. E.
OPERATIONS TO BE CARRIED OUT BY THE APRILIA Official Dealer Key = check and clean, adjust, lubricate or change, if necessary; = clean; = change; = adjust.
Component Rear shock absorber Battery Terminal fastening Carburation, CO adjustment Timing chain Transmission cables and controls Wheel centering Rear suspension linkage bearings Steering bearings and steering clearance Wheel bearings Brake discs Fuel pump filter General running of the vehicle Clutch clearance Adjusting the valve clearance Braking systems Cooling system Brake fluid Coolant Fork oil Fork oil seals Brake pads Wheel/Tyres Nut, bolt, screw tightening Suspensions and attitude Spoke tension Final transmission (chain, crown and pinion) Fuel pipes Clutch wear
After running- Every 6000 km in [1000 km (3750 mi) (625 mi)] or 12 months
Every 12000 km (7500 mi) or 24 months
NOTE Carry out the maintenance operations halving the intervals indicated, if the vehicle is used in rainy or dusty areas or on uneven surfaces.
CO = carbon monoxide.
every 15000 km (9375 mi): every 2 years: every 12000 km (7500 mi):
after the first 30000 km (18750 mi) and successively every 22500 km (14000 mi): if worn: every 4 years:
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*/). 43 7)4( #, )#+ #, !-03 !. $ 7)4( 3#2%7 #, !-03
aCAUTION
Remove ONLY the clamps indicated in the maintenance procedures. This text is not to be intended as an authorization to arbitrarily remove the clamps present on the vehicle.
Do not replace the removed click clamp with a screw clamp or with other types of clamp.
aCAUTION
Proceed with care, in order not to damage the joint components.
N Work with the pliers on the head of the
click clamp, forcing until you release it. SCREW CLAMPS For the removal and installation it is sufficient to use a simple screwdriver.
aWARNING
)$%. 4)&)#!4)/. It is a good rule to write down the frame and engine numbers in the space provided in this manual. Before removing a clamp, make sure that the removal does not involve any fluid leakage; if so, provide for preventing such leakages and protect the components positioned near the joint. CLICK CLAMPS For the removal it is sufficient to use simple pliers, while for the installation it is necessary to use a special tool (see below). Before removing a clamp, prepare the material necessary for the correct reassembly.
aCAUTION
Check the conditions of the clamp and if necessary replace it with a new one of the same type and dimensions, to be requested to an APRILIA Official Dealer. When fastening the clamp, make sure that the joint is sufficiently stable.
NOTE
Do not alter the identification numbers if you do not want to incur severe penal and administrative sanctions. In particular, the alteration of the frame number results in the immediate invalidity of the guarantee. FRAME NUMBER The frame number (1) is stamped on the right side of the steering column. ENGINE NUMBER The engine number (2) is stamped on the rear part of the engine, near the pinion. 58
use and maintenance Pegaso 650 I. E.
NOTE Have the appropriate special tool m to hand: clamp installation pliers, see p. 23 (SPECIAL TOOLS m).
aCAUTION
Upon installation, replace the click clamp that has been removed with a new one having the same dimensions, to be requested to an APRILIA Official Dealer. Do not attempt to reinstall the removed click clamp, since it is unusable.
#(%#+). ' 4(% %. '). % /), , %6%, !. $ 4/00). ' 50 Carefully read p. Periodically check the engine oil level, change the oil after the first 1000 km (625 mi) and successively every 6000 km (3750 mi) or 12 months, see p. [. . . ] asphalted road. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
130/80 R17 65 H 140/70 17 66 H; 130/80 17 65 S; 130/80 17 65 T; 130/80 17 65 H 210 kPa (2. 1 bar) 210 kPa (2. 1 bar) 210 kPa (2. 1 bar) 230 kPa (2. 3 bar)
IGNITION SPARK PLUGS
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . SAGEM - inductive ignition system Standard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . NGK R DR8EB Spark plug gap. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0. 6 0. 7 mm Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ]