User manual AIRTRONIC D2

[. . . ] AIRTRONIC / AIRTRONIC M Technical description, installation, operation and maintenance instructions. AIRTRONIC AIRTRONIC D2, 12 V AIRTRONIC D2, 24 V Complete package AIRTRONIC D2, 12 V AIRTRONIC D2, 24 V Order no. 25 2069 05 00 00 25 2070 05 00 00 25 2115 05 00 00 25 2116 05 00 00 AIRTRONIC M AIRTRONIC D3, 12 V AIRTRONIC B4, 12 V AIRTRONIC D4, 12 V AIRTRONIC D4, 24 V AIRTRONIC D4 Plus, 12 V AIRTRONIC D4 Plus, 24 V Order no. 25 2317 05 00 00 20 1812 05 00 00 25 2113 05 00 00 25 2114 05 00 00 25 2484 05 00 00 25 2498 05 00 00 Air heater for diesel and petrol operating independently of the engine. 25 2069 90 99 52 04. 2009 1 Introduction Contents Chapter Title Contents · · · · · · · Page 1 Introduction Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Concept of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ] This is the reason why the exhaust system must be installed according to these instructions. · Do not perform any work on the exhaust system while the heater is working. · Before working on the exhaust system, first switch the heater off and wait until all parts have cooled down completely, wear safety gloves if necessary. The whole exhaust system gets very hot during and immediately after the heater has been working. This is the reason why the exhaust system must be installed according to these instructions. · The exhaust pipe must not protrude beyond the lateral limits of the vehicle. · Important functional parts of the vehicle must not be impaired (keep sufficient clearance). · Mount the exhaust pipe with sufficient clearance to heat-sensitive parts. Pay particular attention to fuel pipes (plastic or metal), electrical cables and brake hoses etc. !· Exhaust pipes must be fastened safely (recommended clearance of 50 cm) to avoid damage from vibrations. · Route the exhaust system so that the emitted fumes are not sucked in with the combustion air. · The mouth of the exhaust pipe must not get clogged by dirt and snow. · The mouth of the exhaust pipe must not point in the direction of travel. · Always fasten the exhaust silencer to the vehicle. Please note!· Comply with the regulations and safety instructions for this chapter on page 4 ­ 7. · If a silencer is fitted, the exhaust end pipe must be much shorter than the flexible exhaust pipe between the heater and the exhaust silencer. · Small arrows indicating the direction of flow have been cast into the fittings to differentiate between the combustion air and the exhaust fittings at the heater (see diagram page 23). 22 3 Installation Combustion air system Mounting the combustion air system The universal installation kit includes a flexible combustion air hose, inner Ø 25 mm , 100 mm long. If necessary the flexible combustion air hose can be shortened by 20 cm or lengthened by max. Fasten the combustion air hose to the heater with a pipe clip and at suitable points with hose clips or cable ties. The , , Plus" installation kit includes a combustion air intake silencer with a flexible connection hose (inner diameter 25 mm). Fasten the flexible connection hose to the heater with a pipe clip and fasten the combustion air intake silencer with hose clips or cable ties at suitable points. · Position the combustion air intake to be sure that exhaust fumes cannot be sucked in with the combustion air. [. . . ] 4 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 ­ 14 Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5, 6 S Safety devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 ­ 11 Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . [. . . ]